Question about 1994 Suzuki VS 800 Intruder

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1999 suzuki intruder hydraulic clutch - 1994 Suzuki VS 800 Intruder

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6 Suggested Answers

6ya6ya
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Posted on Jan 02, 2017

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SOURCE: Clutch bleed on a Suzuki 1400 Intruder 2000

One the left-hand side of the bike (facing forward), there is cover plate just ahead of the drive shaft. Remove that cover (mine has 8mm bolts). The bleeder valve is under this cover. Go to an auto parts store and get a "one man bleeder kit" or if you have some plastic tubing that will fit over the valve, you can use that and a clean jar. Follow the instructions on the bleeder kit, or if you're using the jar and tubing, fill the jar about a quarter of the way with break fluid (use DOT4, but never DOT5!). Take the cover off the master cylinder up at the handlebars, place the tube over the end of the bleed valve (after loosening it a turn or two. Place the other end of the tube down in the break fluid in the jar. Work the clutch lever until you stop getting bubbles in the jar. Be sure to keep the fluid level up in the reservoir. Tighten the bleeder valve, remove the tubing, top off the fluid and replace the covers.

Be careful not to get brake fluid on anything. It will eat paint and mess up other things.

Posted on Feb 13, 2009

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SOURCE: 94 suzuki 800 intruder. clutch splips in

No adjusting is possible.
Slip can be caused by several defaults:
- Wrong engine oil ( SAE 10w-40 API SE or SF only )
- Weak clutch springs ( free spring length : 34mm ( 1.34in ) MINIMUM
- Worn clutch disk 2(internal teeths ) ( wear limit 3.15mm ( 0.124in ) ) This is the last disk, against the clutch center
- Worn clutch disks 1 (internal teeths) ( wear limit 2.62mm ( 0.103in ) )
- Clutch plates ( thikcness between 1.55 and 1.65mm / 0.0610 and 0.0649 inches
- Damaged pressure plate ( cracks round the spring holes )

To check the clutch parts, the right engine cover must be removed.
Take attention while loosening the clutch spring bolts!
Drain engine oil, and set engine into first gear ( this locks the clutch for an easy loosening of the spring bolts )

Hope it helps

Posted on Apr 02, 2009

goalie39
  • 469 Answers

SOURCE: 1999 1400 intruder does'nt have any pressure when engaged.

Maybe, and maybe not. If it is a problem with the master cylinder, then it could be bleeding back into the reservoir.

If it will not pump up and pressurize, and there are no signs of a leak, then you need to look at the master cylinder.

Posted on May 11, 2009

  • 125 Answers

SOURCE: hydraulic clutch not working when motor left running

Probably boiled the fluid. Needs a fluid change and bleeding.

Posted on Jun 15, 2009

  • 76 Answers

SOURCE: 1992 Suzuki Intruder Clutch problem

THE CLUTCH PLATES COULD BE WORN ALSO THERE ARE ADJUSTMENTS BY THE CLUTCH LEVER TURN IT COUNTER CLOCK WISE TO TAKE SLACK OUT OF THE CLUTCH CABLE

Posted on Jan 29, 2010

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1 Answer

2000 Suzuki VS 1400 Intruder clutch adjustment


Hi, Bob your clutch may need adjusting for this scenario you will need your service, parts fiche, and owners manual if you can't find the best tool you ever bought for your Honda, despair not, for a mere zero $0 you can download another one. For more information about your issue and valuable "FREE" downloads that you will need for viewing and printing please click on the blue links below. Good luck and have a wonderful day.
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Jul 21, 2017 | 2000 Suzuki VS 1400 Intruder

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Suzuki Intruder Problems


If the clutch has a cable system and not a hydraulic clutch system, the cable is probably adjusted incorrectly. If the system is hydraulic(applies to cable systems also), the steels in the clutch pack are probably warped and should be changed. If the steels in the clutch pack are black and blue they arre probably warped and should be changed.

Nov 19, 2013 | Motorcycles

1 Answer

No resistance on clutch lever


Adjust the clutch then. The clutch plates and the clutch cable both wear during use If you have a hydraulic clutch you will need to check the clutch fluid reservoir.

Sep 15, 2013 | 1991 Suzuki VS 1400 Intruder

1 Answer

How to adjust clutch 1998 Suzuki VL 1500 intruder LC


The clutch on this model is hydraulic and is 'self adjusting", if the clutch is slipping the plates are worn out and in need of replacement. This information comes directly from the factory service manual.

Feb 18, 2011 | 2000 Suzuki VL 1500 Intruder LC

1 Answer

Hi i oppened the clutch to check the plates and now the hydraulic clutch on my vs800gl intruder is not working at all. what did i do wrong??????????????


if you put everything back where it goes,you will need to bleed the clutch slave cylnder,keep the reservoir full as you bleed air and old fluid out.

Mar 28, 2010 | 1999 Suzuki VS 800 Intruder

1 Answer

Wondering if you can adjust a hydrauliic clutch on a 1997 Suzuki 1400 intruder


You normally will not need to adjust your clutch if hydraulic.The fact you are asking suggests that you are having a clutch issue and you can get back to me with symtoms if ness.

Sep 11, 2009 | Suzuki VS 1400 Intruder Motorcycles

1 Answer

1999 1400 intruder does'nt have any pressure when engaged.


Maybe, and maybe not. If it is a problem with the master cylinder, then it could be bleeding back into the reservoir.

If it will not pump up and pressurize, and there are no signs of a leak, then you need to look at the master cylinder.

May 11, 2009 | 1999 Suzuki VS 1400 Intruder

1 Answer

How to set valaes on a 1500 intruder


1998-2004 1500 Intruders have hydraulic valves, so they require no adjustments. They may eventually need replacement, which should be done by a competent mechanic/dealer. If you are experiencing valve problems, check your oil type and last time it was changed. If you are using a different oil than recommended, or if it is old, the oil may not be pressurizing the hydraulic system correctly. Just my 2 cents.

Apr 04, 2009 | 2002 Suzuki VL 1500 Intruder LC

1 Answer

94 suzuki 800 intruder. clutch splips in high gear. can I adjust it? hydraulic clutch


No adjusting is possible.
Slip can be caused by several defaults:
- Wrong engine oil ( SAE 10w-40 API SE or SF only )
- Weak clutch springs ( free spring length : 34mm ( 1.34in ) MINIMUM
- Worn clutch disk 2(internal teeths ) ( wear limit 3.15mm ( 0.124in ) ) This is the last disk, against the clutch center
- Worn clutch disks 1 (internal teeths) ( wear limit 2.62mm ( 0.103in ) )
- Clutch plates ( thikcness between 1.55 and 1.65mm / 0.0610 and 0.0649 inches
- Damaged pressure plate ( cracks round the spring holes )

To check the clutch parts, the right engine cover must be removed.
Take attention while loosening the clutch spring bolts!
Drain engine oil, and set engine into first gear ( this locks the clutch for an easy loosening of the spring bolts )

Hope it helps

Feb 22, 2009 | 2000 Suzuki VS 1400 Intruder

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