Question about 2001 Harley Davidson FLHTCUI Electra Glide Ultra Classic

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Replace front wheel - 2001 Harley Davidson FLHTCUI Electra Glide Ultra Classic

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Hi Anonymous, start by jacking up the front end of the bike until the front wheel is about 6 inches off the ground. Have an assistant hold the handle bars and steady the bike during this procedure. Safely with wood block the frame and front wheel, let the jack down until all the weight is on the blocks. Remove calipers from fork leg brackets and let hang or use bungie cords to hold them out of the way, do not pull in brake lever while calipers are off. Remove axle nut and washers, loosen right fork slider axle cap nuts and with a long screw driver or drift take a mallet and bang out axle from left to right. Remove block under wheel then remove the wheel. Replace in reverse order, tighten slider cap nuts then axle nut to 50-55 ft lbs. Loosen slider cap nuts to allow right fork to find its center then retighten cap nuts to 15 ft lbs. of torque. Re-install calipers and torque bolts to 28-38 ft lbs. Jack up bike remove blocks, pump front brake lever and your good to go. Good luck

Posted on Apr 16, 2015

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----------Front wheel assembly diagram to replace wheel bearing? http://howtobyme.blogspot.in/2012/02/front-wheel-assembly-diagram-to-replace.html
-------------How to replace Front wheel bearing? http://howtobyme.blogspot.in/2012/02/how-to-replace-front-wheel-bearing.html
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Hub and Bearing Assembly
ani_caut.gif CAUTION: Do not begin this removal procedure unless the following parts are available:
  • A new front axle wheel hub retainer (3B477) (Step 1).
  • A new inboard halfshaft joint stub shaft circlip.
Once removed, these parts must not be reused during assembly. Their torque holding ability or retention capability is diminished during removal.

Removal
  1. Turn ignition switch to the OFF position and place the steering column in the unlock position.
  1. ani_caut.gif CAUTION: Discard the front axle wheel hub retainer. It is a torque prevailing design and cannot be reused. If loosened, the retainer must be removed and a new one installed.
    Remove and discard front axle wheel hub retainer (3B477).
  1. Raise vehicle on hoist.
  1. NOTE: Make sure steering column is in the unlocked position, and do not use a hammer to separate tie rod end (3A130) from the front wheel knuckle (3K185) . Use extreme care not to damage boot seal.

    Remove cotter pin from tie rod end stud and remove slotted nut. Discard cotter pin and nut.
  1. Using Tie Rod End Remover 211-001 (TOOL-3290-D) or equivalent and Tie Rod End Remover Adapter 211-087 (T81P-3504-W), remove tie rod end from front wheel knuckle.
  1. ani_caut.gif CAUTION: Use extreme care not to damage boot seal. Do not use power tools to remove the nut, or bearing and seal damage will result. Loosen the nut first, then remove nut from stud using the hex hold feature.
    For SHO vehicles, remove vinyl cover from upper link stud.
    Remove stabilizer bar link (5K484) from front shock absorber (18124) .
  1. Remove disc brake caliper (2B120) and support with wire to obtain working space. Do not allow disc brake caliper to separate from the front disc brake caliper anchor plate (2B292) to prevent contamination of the disc brake guide pin journals. Do not allow disc brake caliper to hang from front brake hose (2078) . Remove front disc brake rotor (1125) . Remove front disc brake rotor from wheel hub (1104) by pulling it off the lug bolt (1107). If front disc brake rotor is difficult to remove from front wheel knuckle , strike front disc brake rotor sharply between lug bolt with a rubber or plastic hammer.
    If front disc brake rotor will not pull off, apply Rust Penetrant and Inhibitor D7AZ-19A501-AA or equivalent meeting Ford specification ESR-M99C56-A to inboard and outboard rotor/hub mating surfaces. Install 3-Jaw Puller 205-D027 (D80L-1013-A) or equivalent and remove front disc brake rotor by pulling on front disc brake rotor outside diameter and pushing on hub center. If excessive force is required for removal, check front disc brake rotor for lateral runout prior to installation. Refer to Section 06-00.
  1. Remove anti-lock brake sensor mounting bolt and front brake anti-lock sensor (2C204) .
  1. Remove and discard lower ball joint nut. Using Remover Adapter 211-211 (T96P-3010-A1), separate lower ball joint from front suspension lower arm (3078) .
  1. Using Rotunda Spring Compressor 014-00781 or equivalent, compress front coil spring (5310) until lower ball joint clears front suspension lower arm .
  1. Using Front Hub Remover/Replacer 204-069 (T81P-1104-C), Two Stud Adapter 205-237 (T86P-1104-A1), Metric Hub Remover Adapter 204-085 (T83P-1104-BH) and Front Hub Installer 204-067 (T81P-1104-A), press front wheel driveshaft joint (3B414) from wheel hub . Wire front wheel driveshaft joint to body to maintain a level position.


    df1570a.gif


    Item Part Number Description 1 204-085 (T83P-1104-BH) Metric Hub Remover Adapter 2 204-067 (T81P-1104-A) Front Hub Replacer 3 — Turn Wrench Counterclockwise 4 — Hold Wrench Stationary While Turning Other Wrench 5 204-069 (T81P-1104-C) Front Hub Remover/Replacer 6 204-067 (T81P-1104-A)1 Two Stud Adapter A — Make Sure Metric Hub Remover Adapter 204-085 (T83P-1104-BH) is Fully Threaded onto 1107 and is Positioned Opposite the Two Stud Adapter 205-237 (T86P-1104-A1)
  1. Remove and discard three hub and bearing retainer bolts from front wheel knuckle .
  1. NOTE: Wheel hub is not pressed into front wheel knuckle . Do not use slide hammer to remove a stuck wheel hub . Do not strike back of inner bearing race. Use of these methods will damage bearing internal parts.

    NOTE: If bearing carrier is corroded to front wheel knuckle , apply Rust Penetrant and Inhibitor D7AZ-19A501-AA or equivalent meeting Ford specification ESR-M99C56-A to the inboard and outboard wheel hub/knuckle mating surface and allow to soak.

    Remove wheel hub from front wheel knuckle .


    f8656a.gif

Installation
  1. NOTE: If wheel hub is damaged or if any end play is detectable, replace wheel hub . End play is not adjustable. If wheel hub is disassembled, the assembly must be replaced.

    Remove all foreign material from knuckle bearing bore for correct seating of new wheel hub.
  1. Lightly lubricate mating surfaces of bearing corner and front wheel knuckle.
  1. ani_caut.gif CAUTION: Knuckle bore must be clean enough to allow wheel hub to be completely seated by hand. Do not press or draw wheel hub into place.
    Position wheel hub in front wheel knuckle . Install three new hub and bearing retaining bolts. Tighten to 83-107 Nm (61-78 lb-ft).
  1. Push front wheel driveshaft joint into wheel hub . Hand start front wheel hub retainer.
  1. Slowly release Rotunda Spring Compressor 014-00781 or equivalent while guiding lower ball joint into front suspension lower arm .
  1. Install new lower ball joint nut. Tighten to 68-92 Nm (50-67 lb-ft).
  1. Install tie rod end into front wheel knuckle . Install new slotted nut and tighten to 47-63 Nm (35-46 lb-ft). If necessary advance nut to install a new cotter pin.
  1. ani_caut.gif CAUTION: Use extreme care not to damage boot seal. Do not use power tools to tighten nut or bearing and seal damage will result. Install nut using hex hold feature to prevent the stud from rotating.
    Install stabilizer bar link to front shock absorber . Install stabilizer bar link nut. Tighten to 77-103 Nm (57-75 lb-ft). For SHO vehicles, install stud cover.
  1. NOTE: Remove rust from the rotor and hub mating surfaces with a medium abrasive pad.

    Install front disc brake rotor and disc brake caliper . Tighten caliper anchor bracket bolts to 88-118 Nm (65-87 lb-ft).
  1. ani_caut.gif CAUTION: The front axle wheel hub retainer must be tightened to specification immediately during installation. If the retainer is not tightened immediately, the nylon lock will set incorrectly, leading to incorrect torque readings and bearing failure. Any front wheel hub retainer that is not immediately tightened to specification or is loosened must be removed and a new retainer installed.
    Install front axle wheel hub retainer . Tighten to 230-275 Nm (170-203 lb-ft).
  1. Install wheel and tire. Tighten lug nuts (1012) to 115-142 Nm (85-104 lb-ft).
  1. Lower vehicle.
  1. Pump brake pedal prior to moving vehicle to position brake linings.

May 28, 2009 | 1999 Ford Taurus

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