Question about Harley Davidson FLHR Road king Motorcycles

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Stuck rear brake caliper on 2003 road king after replacing brakes

I replaced the rear brake pads on my 2003 road king classic, and upon reassembly, the brake caliper is stuck. I tried bleeding rear brake system, but had no luck.

Posted by Anonymous on

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  • Harley Davidson Master
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Hi Anonymous, jack up bike so rear wheel is off the ground and can spin, bang the caliper on the outer half with a deadblow or rubber mallet 2 or 3 good wacks. Try and spin the wheel, if it spins check the rotor for warpage then check the brake pedal to make it works and is not locking up the rear wheel to where it won't spin freely. If it does lock up then your caliper pistons are cocked and need to be pushed all the way back into the bores and re-bleed the system. Good luck

Posted on Apr 17, 2015

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Posted on Jan 02, 2017

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SOURCE: replace rear brake pads

Remove right saddlebag, pull the two caliper mounting bolts and remove the caliper. Do not open bleeder or disconnect line. You will need to push a large screwdriver between the old pads before removing them in order to push the pucks back into the caliper or the new pads will not spread enough to reinstall. Then pull the two smaller bolts from the caliper and the pads will fall out. The pads are different for inside and outside, so pay attention, and remember, after reinstalling, before riding, be sure to pump brake pedal, and it may take a few stops before brakes stop as effectively as before.

Posted on Nov 10, 2008

  • 249 Answers

SOURCE: rear brake caliper removal

remove the two bolts holding it on

Posted on Nov 29, 2008

cape cod bob
  • 292 Answers

SOURCE: bleeding brakes on bmw k1200gt 2003

you can probably find out here http://www.carlsalter.com/motorcycle-manuals.asp for free pdf service manual

Posted on Apr 04, 2009

ginocussen
  • 216 Answers

SOURCE: rear brake caliper suzuki burgman an400

Have never seen any bike fitted with cam type pistons as per cars, should be a simple job.

Posted on Jun 29, 2009

wd4ity
  • 4565 Answers

SOURCE: Rear brake light not workiing

There are two brake light switches. One is in the right handlebar switch housing. This is front brake light switch and is a simple push button type switch actuated by the front brake lever.

The other switch is a pressure switch and it is located in a Tee usually somewhere under the bike near the rear of the transmission. Follow the metal tube coming out of the rear of the master cylinder. It will go back towards the rear brake. Somewhere in that line there will be a tee with the pressure switch in it. If you jumper across this switch, the brake light should work. If it does work when you do this but not work when you depress the rear brake signal, replace the rear brake light switch.

Good luck
Steve

Posted on May 27, 2010

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1 Answer

Stuck caliper on 2003 road king classic


Obviously you did something wrong. Take it apart and put it together correctly or since brakes are so important get someone who has the expertise to do it for you if you do not have the expertise yourself.

Apr 22, 2014 | 2004 Harley Davidson FLHT - FLHTI Electra...

1 Answer

Stuck rear caliper on my 2003 road king classic


Did u try bleeding the brake lines and flushing them? It just might me some dirt in there if that doesn't work you might have to replace it?

Apr 22, 2014 | 2003 Harley Davidson FLHR Road king

1 Answer

How to rebuild calipers on a 2002 road king including pistons and seals


Remove the calipers, remove the pistons and seals and if all is in great condition replace seals and pistons, re-install, bleed brake system. OFTEN may be just as cheap to replace the calipers

Jan 10, 2013 | 2002 Harley Davidson FLHRCI Road King...

2 Answers

Master cylinder 2003 road king


I would
1. Check brake pad thickness.
2. Check brake disk thickness.
3. Check and bleed the brakes, making sure you open and thighten all fittings in that system.
4. When you bleed the brakes, look for a good squirt when you hit the brakes with the top off.
5. If there isnt a squirt, rebuild the master cylinder.

I bet its one of those issues, but, do the easiest first.

Apr 28, 2012 | 2003 Harley Davidson FLHR Road king

1 Answer

My front brakes make a scraping sound when they aren't applied, when I grab the brake hanc]dle lightly it stops, what could the problem be? Also running very hot and Idles higher when its hot,...


The brake noise could be the caliper not releasing properly. Make certain it can slide smoothly when you release the brake lever. You may have to replace it if it is causing premature wear on the brake pads. If the pads are wearing evenly it is more of a noise issue than a mechanical problem. I haven't worked on a king but If I remember correct it has two calipers on the front. Check them both.

It is not unusual for a Harley to seem hotter in the summer heat and that can make it idle faster. If it has injection, you might be able to have the dealer reprogram it to allow a richer mixture which will help it run cooler but it will use more fuel and reduce your fuel mileage. If it is carbureted it can be adjusted to a slightly richer mixture.

Jun 09, 2011 | 2004 Harley Davidson FLHRCI Road King...

1 Answer

I need instructions for replacing the rear brakes on a 2000 Harley Davidson Road King Classic


Spray some brake cleaner into the existing pad/caliper area FIRST to wash any brake dust away.(being careful of painted surfaces) Take a thin "putty knife" and GENTLY pry the inboard and outboard brake pads away from the brake rotor/disc as far as they will go. Then with a 12pt 1/4" socket, remove the 2 pad retention pins from the caliper's face and let the pads fall out of the caliper's body, being careful to take notice of the pads themselves (they are slightly different) Slide the new pads up into the caliper body one at a time. This will require a little force as there is a spring inside the caliper body. Then you can re-insert the retention pins and snug them down firmly (do not over tighten) Double check your work, use a falshlight if necessary. Make SURE the pads are in place and you have adequate brake pedal "pressure". The bleeding of the caliper might be necessary. If you are wary of this procedure, please have qualifed persons do this critical work.

Aug 08, 2010 | 2000 Harley Davidson FLHRCI Road King...

1 Answer

How do you change the brakes on a 2008 road king classic


There are two long bolts (Torqx type bolts) that hold the rear caliper into it's bracket, Remove the two bolts and lift the caliper off the rear caliper bracket. Notice how the pads and the "anti-rattle clips" are positioned in the caliper bracket. Replace the pads and anti-rattle clips with new ones.

Now you'll need to get the piston pressed back into the caliper. Use a large C-clamp or a pair of slip joint pliers to do this with. Use a rag or something to keep from scratching your paint or scoring the piston. Once the piston is all the way back in it's bore, replace the caliper in it's bracket being careful not to disturn the pads. Pump the rear brake pedal a few times slowly until you build up pressure. Test the brakes before riding the bike. An improperly performed brake job can cause serious injury or death. Make sure everything is right before riding the bike.

Apr 19, 2010 | 2008 Harley Davidson FLHRC Road King...

1 Answer

I have a 07 roadkind i just replaced the rear brakes and when i try to bleed the brakes i have brake fuild coming out of the caliper


If it is coming out from where the caliper halves meet then it sounds like the wrong bolts have been loosened & the seals have slipped on tightening
If its coming out from around the pistons then the caliper seals need replacing & poss. the pistons too
Ride Safe
Bike-Doc

Please rate this as useful (if it has been!)

Aug 03, 2009 | 2000 Harley Davidson FLHRCI Road King...

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