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Remove zzr1100 upper fairing - 1999 kawasaki ZZR 1100

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Fairing removal


I would contact a Kawaski Ninja forum and see what is available. I joined one for one of my bikes and they had a video showing how to take it off. The forum I visited did not post it on youtube interestingly enough...

Also you may want to try downloading a service manual. There are many sites like tradebit that offer these at $10. If you are willing to take the time here is one site that claims you may download for free;
Kawasaki zx11 zzr1100 service manual

Mar 08, 2015 | 1990 kawasaki ZZR 1100

1 Answer

1993 electra glide front faring removal


1993/1994 Outer Fairing and Windshield for FLHTC, and FLHTC ULTRA

Removal

First remove the headlight assembly and the bolts, nut and the washers attaching the outer fairing piece to the windshield and inner fairing piece. THEN loosen the four bolts attaching the light bracket and the outer fairing piece to the fork brackets. Remove the upper bolts but leave the lower ones in place. Cover the fender. THEN rest the lower light bracket onto the fender. THEN remove the fastener securing the headlamp trim ring and remove the trim ring. THEN remove five screws that secure then headlamp assembly to the outer fairing and remove the headlamp assembly. THEN reach through the headlamp opening and loosen four locknuts on the two studs on each side of the headlight area which attach the fairing to the metal brackets inside the fairing. THEN remove the fairing by pulling it straight ahead away from the brackets.

Installation

First loosely position the outer fairing in place over the inner faring with the four studs going into the two brackets. Then install the five windshield fasteners through the outer fairing, the windshield and the inner fairing. THEN tighten the four stud nuts to secure the fairing to the brackets, being sure to have the inner and the outer fairing properly aligned at their outside edges. THEN position the light bracket so that the slots fit around the upper fork bracket bolts and thenalign the lower fork bracket mounting holes and replace the two lowering fairing mounting bolts through the light bracket and the outer fairing and the inner fairing and screw them into the lower fork bracket. THEN make sure that the rubber seal around the inner fairing is properly seated and not pinched and tighten the four fairing attachment bolts to 12-13 foot pounds (16 -19 Nm). THEN tighten the windshield screws to 4 inch pounds (0.45 Nm) but no more than this amount starting in the middle and working outwards on both sides. THEN reinstall the headlight assembly.

Jun 03, 2014 | Harley Davidson FLHTCUI Electra Glide...

1 Answer

WHERE DO I FIND THE FUSE AND FUEL PUMP RELAY ON MY KWAK ZZR1100 ON A 98 PLATE,UNDERTHE SEAT YES,BUT WHERE??


According to my service manual for the ZZR1100 98-01 it is carburated and has no pump, it is gravity fed.
The 02 model is fuel injected.

Mar 14, 2011 | kawasaki ZZR 1100 Motorcycles

1 Answer

How to change handle bars


HANDLEBAR REMOVAL

1. Remove maxi-fuse.


REMOVAL



1. Remove left side saddlebag.




2. Gently pull side cover from frame downtubes (no tools



required).



3. Depress latches on maxi-fuse holder and then slide



cover rearward to disengage tongue from groove in fuse



block cover.



4. Pull maxi-fuse from maxi-fuse holder.

2. Place blanket or protective cover over front of fuel tank to

protect against scratches or other damage.



FLHR/C/S:

Remove the handlebar clamp

(FLHR/C/S), NACELLE REMOVAL (FLHR/C), steps 1-

11, or NACELLE REMOVAL (FLHRS), steps 1-7.


WINDSHIELD/HEADLAMP NACELLE (FLHR/C/S) 2.31


WINDSHIELD REMOVAL
Standing at the front of the motorcycle,

use a finger to raise the wireform latch springs on


both sides of the windshield.


2. Gently pull on the top of the windshield until the upper


notches on the windshield brackets are free of the upper


grommets.


3. Carefully raise the windshield until the lower notches are


free of the lower grommets.


4. Remove windshield from motorcycle.


WINDSHIELD INSTALLATIONTo avoid scratching headlamp nacelle or auxiliary lamp


bracket, be sure that all four notches on the windshield


brackets are firmly seated on a rubber grommet.


1. Standing at the front of the motorcycle, carefully insert


the windshield brackets between the headlamp nacelle


and the auxiliary lamp bracket. Lower the windshield into


position until the lower notches on the windshield brackets


are seated on the lower grommets.


2. Gently push the top of the windshield toward the rear


until the upper notches fully engage the upper grommets.


3. Push down on the wireform latch springs, so that they


overhang the rubber grommets. If some adjustment is


necessary, loosen the retaining screws and rotate the


latch springs into the proper position.


NACELLE REMOVAL (FLHR/C)


1. Remove the windshield. See WINDSHIELD REMOVAL


on this page.


2. Remove the Phillips screw at the bottom of the headlamp


door (chrome ring). Remove the headlamp door.


3. Remove the eight Phillips screws to free the headlamp


housing from the headlamp nacelle.


FLTR:

Remove the instrument nacelle.

UPPER FAIRING/WINDSHIELD (FLTR), INSTRUMENT

NACELLE, REMOVAL.

FLHT/C/U:

Remove the fairing cap.

Remove the outer fairing as follows:


a. Standing at the front of the vehicle, use a T27 TORX


drive head to remove the three outer fairing screws


(with flat washers) just below the windshield.


b. Moving to the inner fairing side, remove the two fairing


screws just above the wind deflectors on the left


and right side.


c. Turn the handlebar to the right and remove the outer


fairing screw reaching in below the left side of the


fairing cap. Turn the handlebar to the left and


remove the fairing screw below the right side of the


fairing cap.


d. Tilting the outer fairing toward the front, squeeze the


two external tabs to remove the wire connector at


the back of the headlamp assembly.


e. Lift the fairing (with headlamp assembly) off the


motorcycle.Since the outer fairing screws hold the windshield in


place, the windshield may fall to the floor if not removed.


UPPER FAIRING/WINDSHIELD (FLHT/C/U), FAIRING

CAP, REMOVAL. Remove the radio (or storage box).



4. Remove the left and right handlebar switch controls..

5. Remove upper handlebar clamp screws (with flat washers).

Remove upper handlebar clamps and handlebar.

HANDLEBAR INSTALLATION


Just reverse for install. This is all from the maunual and I hope it helps you.



Nov 25, 2010 | 2005 Harley Davidson FLHTC - FLHTCI...

1 Answer

I have 2 bottles under the fairing of my zzr1100 which one is the coolant bottle? Please


hi to check this out the best way would be to, follow the pipe from the bottom of each bottle, if it goes back to the radiator, then you can be sure it is the coolant bottle, the pipe on top of the bottle will hang down to alow expanding water or airout

Oct 09, 2010 | 1999 kawasaki ZZR 1100

1 Answer

What do i need to do to change headlight bulb on zzr1100


a) new bulb b) remove fasteners between upper and lower fairings so upper fairing can be removed c)remove windshield d) remove mirrors (which hold on upper fairing) e) remove and replace headlight bulb
f) replace everything

Mar 30, 2010 | 1990 kawasaki ZZR 1100

2 Answers

ZZR1100 restriction


Only 280.There must be a problem.Try some nitrious or a blower.Clean the air filter and you might need a bigger set of man tonsils:)

Jan 01, 2010 | 1990 kawasaki ZZR 1100

1 Answer

Zzr1100 oil consumption


I remember a training course a few years ago with Suzuki, they said that up to a point, as the more mdern bikes run hotter and or more efficient combustion, they could burn some oil without it actually smoking like a steam train. either you are burning it or it's going in to cooling system via head gasket, which is unlikely as a litre is a fair old lot. suggest you get your compression checked with a tester, and check all of them, look out for differences, maybe just one worn bore.

May 09, 2009 | 1995 kawasaki ZZR 1100

1 Answer

Remove front wheel 1990 zzr1100


Hi ...... You need to support the bike level (front paddock stand) and undo one side pinch bolt then using the hex adapter for that side unscrew anticlockwise ..................... I cant remember whether it's a 15mm or 17mm. The front spindle is threaded both sides. Support wheel & pull spindle out. Assembly is reverse but you have to make sure speedo drive is engaged correctly prior to tightening up.

Jan 03, 2009 | 1999 kawasaki ZZR 1100

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