Question about CCM 604 DS Supermoto Motorcycles

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Ccm 604e missfire

604e missfires under hard exceleration,pops and bangs around mid way up the revs,bike starts and runs good,only done 3500 miles.

Posted by Anonymous on

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  • CCM Master
  • 44,650 Answers

Hi, Anonymous and the usual suspects are:
1. Spark plugs in bad condition or partially fouled.
2. Spark plug cables in bad condition and leaking.
3. Spark plug gap too close or too wide.
4. Faulty ignition coil, module, and or sensor.
5. Battery nearly discharged.
6. Check battery terminals for damage or corrosion, check the battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter if necessary.
7. Intake air leak.
8. Water, dirt, or rust in the fuel system, carburetor and/or filter.
9. Fuel tank vent system plugged or carburetor vent line closed off.
10. Carburetor controls misadjusted.
11. Damaged carburetor.
12. Loose, dirty, or corroded ignition module connector at crankcase.
13. Faulty MAP, CKP, O2, and/or CMP sensors.
14. Incorrect valve timing.
15. Weak or broken valve springs.
16. Damaged intake or exhaust valve.
For more information about your issue and free downloads that you will need please visit the websites below. Good luck and have nice a day.
CCM MAGNUM BrutaliTune Tunable Motorcycle Performance Exhaust Muffler
SILVER spark plugs 2 for CCM 560 604 640 R30
Rotax Manual pdf
CCM Spares 604 Supermoto
CCM 604 DS Dual Sport

Posted on Jan 24, 2016

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6 Suggested Answers

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Posted on Jan 02, 2017

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  • 2 Answers

SOURCE: engine missfire

this sound like a crab deal for sure. when you cleaned the carbs did you take out the main and needle jets.if so carb cleaner my not work you will have to blow these jets out with with high pressure air and make sure you do all for carbs.

let me know how it gos

Posted on Jan 25, 2009

  • 73 Answers

SOURCE: ccm r30 rotax 604e year of reg 2002 the engine has

if you are realy lucky and the bike wasn't going to fast and who ever was riding it pulled in the clutch quickly.. then you might get away with just a top end
but no two ways about it the engine has to come apart.... to do it properly special tools and knowlede required you will need to find a shop
Good Luck

Posted on Oct 09, 2009

1fastbob
  • 301 Answers

SOURCE: Honda Valkyrie Interstate 1999: 25000 miles Cobra

Stock size for the slow jet is 35. Some guys put in 38's to make them less prone to getting plugged. I would say that you still have gunk in the slow jets. Also turn the pilot screws out 2 1/4turns. If the exhaust pops and you have no exhaust or vacuum leaks turn the pilot screws in 1/4 turn at a time till it goes away.

Did you change the plugs and the air filter? How about checking and or replacing the vacuum lines?

You might try a full bottle of Techron fuel system cleaner in a tank of gas. It may clear the problem up.

I had to clean the jets on my 1999 I/S twice and it's not a fun job.

Hope this helps.

Bob

Posted on Oct 14, 2009

  • 563 Answers

SOURCE: CCM 604e 2001..how to correctly adjust clutch cable, clutch drags

Turn the clutch adjustment bolt towards the clutch-lever surface all the way in-not too tight. Feel the lever pressure as crisp, engage the first gear, and see if the bike moves when you engage; stops when you dis-engage. Give the adjustment-bolt a couple outward turns, and see. Repeat procedure as necessary.

Posted on Nov 11, 2009

  • 1 Answer

SOURCE: How much oil is in CCM 604e ?? please answer

ccm 604 supermoto how much oil does it need

Posted on Jul 14, 2010

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