Question about 2002 Harley Davidson XL Sportster 883

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Gas tank vent leaking - 2002 Harley Davidson XL Sportster 883

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Posted on Oct 18, 2014


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Leaking gas out of gas tank looks like it is missing a plug on the side of tank

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The standpipe sits in the tank and connects the filter "sock". The only vents, or overflows, should either be from the carburetors (overflow) or vacuum vent (typically found on dirt bikes) on gas lid. You should have no lines that directly "vent" from the tank. It is possible you have the wrong tank installed on the bike. Just a suggestion. ^^ I hope this helps.

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Has anyone checked the venting system for the gas tank ? If the van is 1990 or newer the engine computer should be venting the tank to the vapor canister.

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Code po442

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The code means the computer tried to vent the gas tank and found a huge leak in the vent system. Issue could be a faulty gas cap, leaking gasket on the gas tank, or broken line from the tank to the vapor canister.

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The code is for a small leak which could be just about anything in the system. A leaking gas cap, broken vent line from the tank to the vapor canister, leaking valve, etc.
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Smell of gas and whistling sound

Its all connected.
The computer uses a solenoid to vent the fumes from the tank when the engine is running.
The vapor canister holds the fumes until the vent valve is opened.
The computer tried to vent the tank and something went wrong.
It could be from the excessive heat or something with the venting system.
A mechanic would test the venting system.

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