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Ron Martin
Ron Martin Posted on Apr 02, 2014
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Diagram honda g200 engine

Very hard to turn over on rope starter

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  • Ron Martin
    Ron Martin Apr 02, 2014

    It runs but very hard to pull start it. When I was younger I could cope with it but not now

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1 Answer

muisak

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  • Contributor 7 Answers
  • Posted on Apr 03, 2014
muisak
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Joined: Jul 17, 2010
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I would try adjusting the valves. Honda engines are very picky about their valve clearence. The must be exact.

Intake: Exhaust: G200K1 3.7kW 0.08-0.16mm ( 0.0031-0.0063in ) 0.16-0.24mm ( 0.0063-0.0094 ) G200K1 4.0kW 0.08-0.16mm ( 0.0031-0.0063in ) 0.16-0.24mm ( 0.0063-0.0094 )

be very careful removing the valve cover, it'll want to bend and distort. use regular black or grey RTV sealant and don't use too much! :)

Testimonial: "With my twentyfive year old Honda G200 197 there is no valve adjustment. I have decoked reground them and the clearance on both valves is 0.10 The carb is clean but the sensative governor seems to be the problem which I don't know how to fix. Could the internals of the governor cause this hard to pull over problem? I have had it running but there is a lot of popping. Thanks for any suggestions."

  • muisak Apr 08, 2014

    Hmm, my apologies. Bit older than I thought it was :) The popping leads me to believe you may have a partially sheered flywheel key. Essentially the engine is running slightly out of time. If you remove the flywheel nut you should be able to see the slot in the flywheel vs the slot in the crankshaft, if they aren't perfectly lined up, then I would replace the key. If the mower is a BBC (engine can run without blade spinning) then this would not apply.

  • Ron Martin
    Ron Martin Apr 14, 2014

    Thanks for that. A great help. I'll check it.

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2 Related Answers

Anonymous

  • 109 Answers
  • Posted on Apr 19, 2009

SOURCE: replacing starter rope on Briggs engine 133702, type 017002

On some models of mowers...depending on the maker of the mower, the rewind housing is bolted onto the engine cover with 3 screws. On the rest they are riveted and the only way to get to the crank rope is from underneath the housing...but, they do make refits for the mowers where you can replace the rivets with bolts

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Anonymous

  • 221 Answers
  • Posted on Mar 11, 2009

SOURCE: Honda HR215 starter rope

Try checking the spark plug if it sat for a long period of time it may be faulty, or the fuel might have built up condensation in it.

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Service manual for Honda g200 engine
Hello, the manual you requested can be downloaded at the following link:
http://engines.honda.com/parts-and-support/owners-manuals/g200

Hope this is what you have beel looking for.
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On some models of mowers...depending on the maker of the mower, the rewind housing is bolted onto the engine cover with 3 screws. On the rest they are riveted and the only way to get to the crank rope is from underneath the housing...but, they do make refits for the mowers where you can replace the rivets with bolts
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Try checking the spark plug if it sat for a long period of time it may be faulty, or the fuel might have built up condensation in it.
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