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Headlights overheating and melting plugs

My headlights have burnt the plastic on the plugs and now the do not work, is there any reason this should happen?

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  • Honda Master
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What type of bulbs are you using? If you are using quartz halogen bulbs and the housing was made for conventional lights, the housing and connections cannot take the extra heat that the bulbs make.

Posted on Mar 31, 2014

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Posted on Jan 02, 2017

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searcher1974
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SOURCE: Headlights wont turn off?

Yeah,..thats most likely the reason. Id be replacing that relay.

Posted on Sep 26, 2012

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Headlight bulb burnt out. Upon replacing bulb, found the plug had been hot and burnt the plastic mold around plug. The prong hole was also black. New replacement bulb also burnt out immediately.


Welcome to Fixya
This is a common problem with headlight bulb higher than the 60W bulb. You can actually replace the plug with a ceramic type so that it wont melt. This happens to my car. I am using halogen bulb and burned the plastic mold together with the bulb. Replacing the plastic mold with ceramic type mold fixed the problem.
Thank you for using Fixya!

Jun 14, 2011 | 2006 Pontiac Grand Prix

1 Answer

The headlights on my jeep will not work. The lights are not burnt out and I just installed a new dimmer switch. After I installed the switch, the lights worked for about a week then they stopped working. ...


The headlight switch loads the dimmer switch either the headlight switch is bad or there is a connection problem either on the headlight plug or the dimmer switch plug.
Sometimes if the plug is partially melted or bulged it tells you that the connection has been arcing inside plug.

May 20, 2011 | 1995 Jeep Wrangler

1 Answer

My headlights went out dont know what the problem is low beam dont work high beams works


it may be the dimmer switch located on the base of the steering colume that is not working on the low beam side.also the headlights themselves may need changing if the low beam filament is burnt out and you didn`t realize one was burnt out then the other one burnt out.if that`s not the case then it could be a bad connection at the plug connector for the low beam or for some reason power is lost between the switch and the headlight.you don`t say if this has day time running lights,if it does then it could be the drl relay that is bad.

Apr 21, 2011 | Chevrolet Blazer Cars & Trucks

1 Answer

Can you plug and play a H.I.D. conversion kit onto a 1995 Buick Park Avenue?


No you cannot do this unless the headlights are homoglonised for high power bulbs or it will not pass its annual vehicle inspection ,the hid headlights have a different code number on them so check with dealer or inspection station as they WILL MELT THE PLASTIC HEADLIGHTS

Feb 04, 2011 | 1995 Buick Park Avenue

1 Answer

My headlights are both out. I was having trouble with them before they went out. The high beams sometimes would turn themselves on and the headlights would turn themselves on when the car was off. I...


Although it is feasible that the aftermarket lights burnt the sockets, that would not cause the lights to turn on by themselves - a faulty switch would cause that. Inspect the wires that plug into the headlights - if they are not melted or burnt then they don't need replacing. I think you should go elsewhere for a second opinion - just to be sure you got an honest one the first time. Some shops replace everything as a general rule - not because it all needs replacement, but because they make more money on the job. I don't work for a shop like that and feel that is the wrong attitude to have - money is too tight for that!
Hope this helps!!

Nov 12, 2010 | 2000 Mitsubishi Galant

1 Answer

Headlights not working


many times the switch goes bad or the connection to the switch burns up only to the headlamps(check for melted plastic and burnt copper between the light switch and the light switch connector. While your there replace switch and connector if it looks fried.

May 24, 2010 | 2004 Dodge Caravan

2 Answers

Burnt plastic smell that burns your nose


sounds like it could be electrical then... have you done any changes to the electrical at all? rewiring, changing headlights, etc? I had a similar smell when I changed my headlights... new headlights were defective and were melting the housing and harness...

Aug 11, 2009 | 1994 Chevrolet Camaro

1 Answer

Headlights don't work at all, but all other lights work fine.


If u have been jumping wires and such u may have burnt out a circuit, the next thing to test is the headlight swith, pull it out and look for overheated terminas and any melting of the connector to it, replace both connector and switch as ness.

Dec 12, 2008 | 1991 Buick Park Avenue

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