Question about 1992 kawasaki ZZR 250

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Noisy clutch in ZZR250

My sons zzr250 has developed a loud knocking noise when at idle. The noise quietens when clutch is pulled in and disapears when put into gear or increase motor revs.Can some one advise what is causing this noise and how to fix it?

Thanks Dennis

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They all do it some do it straght off show room floor its the clutch basket you can adjust it but it will prob come back it does no harm mine has done it for ages

Posted on Jun 17, 2009

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I suggest you dont run the engine as it sounds that it could be very drastic inside.you will have to strip the engine to find the fault.good luck.

Posted on Jun 15, 2009

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My 1992 zzr250 kawasaki it turns over no problem but it just won't fire and I have checked s/plugs, fuel and they seem ok is this comon and how do I fix it?


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Hi and welcome to FixYa,

To your query, no, the ZZR250 should continue to idle. If the engine dies while idling, it indicates that the engine has starved for fuel which then could be caused by:
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  • too much air (air filter removed or replaced with open / free breathers such as those by K & N);
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Solution would require carb pulldown, checking / cleaning. Completely dis-assemble and soak non-rubber parts in carb cleaner. The idea is to descale / remove the varnish like film coating that would have developed. This would also ensure that the idle jets are not clogged. Note how many turns the air idle mix (pilot) screw is set to.

Good luck and thank you for asking FixYa. Happy Holidays.

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ZZR250 won't start. fuel tank full. well charged battery can turn engine over. no firing. One month back engine can be started. No overheating then. What's the problem? Bob.


Hi and welcome to FixYa,

Initial check is to remove the spark plug after giving it a try to start:
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Postback results of above initial tests.

Good luck and thank you for asking FixYa.

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