Question about 2003 Suzuki AN 650 Burgman

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I would like to know how to change the front forks on my burman

I had an accedent on my scooter and the front right fork is rubbing the fork is bent i took every thing apart to get to the forks but i cant seem to get the foks off my ? is what do i need to do to remove the forks

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To remove the forks you need to untighten the screws holding the forks in the yoke, then hit the tops of the forks slightly with a wooden hammer to get them out of the yoke.

Posted on Jun 15, 2009

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Posted on Jan 02, 2017

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I had bent my shift arm then when i tried to replace i had to move the clamp piece that goes on the transmission so the rubber piece the connects to the rod the goes down there wouldnt rub against the bike...


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You need to assess to what level is the fork bent,if the metal on the chrome of fork is twisted then you need a new one else you will have to remove the forks completely,remove the tyre and get one of the fork tube out and go to machine shop they can use a hydrolic press to straighten it.And there you go!!Forks is back on..Please note you have to align the forks by twisting the steering..

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and when the forks/bars/tripleclamps are straight the wheel goes towards the right. ii think they are twisted or bent. how much do new forks cost?Loosen your front wheel slightly. Loosen your fork clamp bolts on the triple clamps slighty. Hold the front brake lever. Put one leg on either side of the front wheel to keep it from moving. Use the handlebars to turn the front end back straight. Tighten everything back up using a torque wrench and torqueing to the proper values from your service manual. Go ride and have fun. ,

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and when the forks/bars/tripleclamps are straight the wheel goes towards the right. ii think they are twisted or bent. how much do new forks cost?Loosen your front wheel slightly. Loosen your fork clamp bolts on the triple clamps slighty. Hold the front brake lever. Put one leg on either side of the front wheel to keep it from moving. Use the handlebars to turn the front end back straight. Tighten everything back up using a torque wrench and torqueing to the proper values from your service manual. Go ride and have fun. ,

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and when the forks/bars/tripleclamps are straight the wheel goes towards the right. ii think they are twisted or bent. how much do new forks cost?Loosen your front wheel slightly. Loosen your fork clamp bolts on the triple clamps slighty. Hold the front brake lever. Put one leg on either side of the front wheel to keep it from moving. Use the handlebars to turn the front end back straight. Tighten everything back up using a torque wrench and torqueing to the proper values from your service manual. Go ride and have fun. ,

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and when the forks/bars/tripleclamps are straight the wheel goes towards the right. ii think they are twisted or bent. how much do new forks cost?Loosen your front wheel slightly. Loosen your fork clamp bolts on the triple clamps slighty. Hold the front brake lever. Put one leg on either side of the front wheel to keep it from moving. Use the handlebars to turn the front end back straight. Tighten everything back up using a torque wrench and torqueing to the proper values from your service manual. Go ride and have fun. ,

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