Question about Bajaj Pulsar 150 Motorcycles

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Fix gear shift

I am facing hardness of gear shifting everytime when in traffic or driving slow. The problem is mainly when I try to shift from First to second and also vice versa. Should I change the type of oil or some other parts connecting to the gear box so that I could have a smooth ride everytime I drive?

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  • Expert
  • 62 Answers

Drain your gearbox oil and also please check the clutch plates for the bike and also let me know what mileage you are getting .

Posted on Apr 19, 2014

  • Kavinraj K S
    Kavinraj K S Apr 23, 2014

    I'm getting 42 to 47 in the city driving. I use my bike mostly in city. Once I took it for long drive and I noticed a mileage of 52kmpl. I have driven 14000kms in 14 months.

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  • 11 Answers

Check your clutch lever free play....in cause of excessive play this gear shifting probelm occurs...and also check the clutch cable..

Posted on May 16, 2014

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Posted on Jan 02, 2017

rselvy
  • 83 Answers

SOURCE: gearbox 'clank', and someting sounding like it is loose

Sorry but it's not loose, you have a bad shifting fork. The first gear fork is going or gone which causes the mis-shifting. You are hearing the clutch basket most likely. With the backlash in the gearbox you can get a noise coming from the clutch hub coming lose from the primary drive gear it is attached to. I also believe there is a chain for the harmonic balancer that needs to be adjusted. It makes a nasty noise and sounds like the engine is almost grinding when it does it. The noise will go away under accelleration.

Posted on Dec 07, 2008

HDTV GURU
  • 261 Answers

SOURCE: 97 honda cbr 600f3 shifting, gears, etc.

It should be 1 down and 5 up. About the 5500rpm at 85... That sounds about right with stock gearing. Let me know if i can help further. Good luck and happy holidays. Jay

Posted on Dec 08, 2008

  • 3567 Answers

SOURCE: Trans hard to shift into neutral

One of two things is the problem, with one thing being a low cost to try and one thing being a high cost to repair. The low cost thing is the oil. I am assuming the oil hasn't been changed in a long time. Dirty and gritty oil can inhibit shifting. Change the gearbox oil and install a new oil filter. Use 10w40 motor oil and stick with the major brands; Pennzoil, Quaker State, Mobil or Shell. Avoid any special additives in the oil and do not use synthetics. The filter is at the front of the bottom casing. Ride the bike for 50 miles. Now drain the oil again and put in fresh oil ( and preferably another new oil filter ). This will flush out the dirt and grit in the engine.

If that does not solve the problem then you have a bent shift fork. The repair is major surgery on the engine. The engine gets removed from the frame then the bottom casing is removed to gain access to the gears. Then the gears and shafts are removed to gain access to the shift drum and shift forks. This is not a job for the novice mechanic.

Now would be a good time to have the shop do a tune-up on the bike. They should check and set the valves. Install new spark plugs and air filter, set the ignition timing and check the CDI for proper operation. They should also clean, syncronize and balance the carbs. Sync and balance them at least. Cleaning can be expensive and my general rule is " if is ain't broke, don't fix it ". By he way, don't try the sync and balance yourself. You will likely wind up taking it back to the dealer asking why it won't start and run good. Oh, and why is the engine backfiring?.

I hope I have not been too long in my solution and also that a bent shift fork is not the problem. Best wishes.

Please top rate this solution. Thanks!

Posted on May 31, 2009

  • 3567 Answers

SOURCE: will not shift down

This doesn't sound like bent shift forks. That is a very good thing. If the gearbox has to be opened you would be looking at $1500 to $2000. Checking and fixing it yourself as follows might cost you $20. A dealer would charge $100 to $200 or so. Remove the right side casing and then the clutch. I think you will find a broken gearshift return spring #13 or pin #14, gearshift drum stopper spring #10, or gear shift arm spring #12. Any of these parts can be supplied by Babbitt's. Go to the site below where you can see a parts diagram for your specific bike. You will select the actual brand, year, model, etc., once you go to the site. Part numbers and prices are also shown. You can order parts from this site. In the event no price is shown on a particular part, the part is not in stock. www.babbittsonline.com/pages/parts/viewbybrandand/parts.aspx

Look at "GEARSHIFT DRUM" page. I sincerely hope I am correct in the diagnosis. The dealer route really hurts the wallet. Let me know what you find out.

Posted on Jun 12, 2009

  • 8404 Answers

SOURCE: gear disengaged on 2nd gear

You probably will not like the advice that comes with what I suspect is the answer to your question.

My friend, let this be a lesson for you ... keep your wheels on the ground. I think you have stripped second gear
and suspect this will be a very expensive lesson for you.
You have a 17 year old motorcycle, it needs more respect from you, not a beating.

Treat your machine with respect and make it easy for we other motorcyclists to show we are good citizens. Not good to scare women and children and horses.

Thank you for posting your question on FixYa.com

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Posted on Nov 11, 2009

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For gear shift issues and gear stuck issues,the help links are provided below. Click the link below to go through troubleshooting procedure:---- ---- Car will not move when in gear?


http://repairhelpcenter.blogspot.in/2012/02/car-will-not-move-when-in-gear.html ---- transmission sticks in first gear? http://technoanswers.blogspot.com/2012/01/mercedes-benz-transmission-sticks-in.html ----- Transmission not engaging in first gear? http://technoanswers.blogspot.com/2012/01/mercedes-benz-not-engaging-in-first.html ----- Vehicle only goes in First gear?

http://howtobyme.blogspot.com/2011/11/chrysler-pt-cruiser-only-goes-in-first.html


----

Car is stuck in park and the shift will not move?

http://howtobyme.blogspot.com/2011/08/car-is-stuck-in-park-and-shift-will-not.html


---- Engine will not go out of park mode? http://technoanswers.blogspot.in/2012/02/2002-nissan-sentra-will-not-go-out-of.html ---- Car stuck in park? http://technoanswers.blogspot.in/2012/02/nissan-sentra-stuck-in-park.html ----- Car will not come out of Park?

http://howtobyme.blogspot.com/2011/11/car-will-not-come-out-of-park.html

-----
Automatic transmission will not go into high gear?

http://howtobyme.blogspot.com/2011/11/automatic-transmission-will-not-go-into.html
--- Car wont downshift sometimes?

http://schematicsdiagram.blogspot.com/2011/12/car-wont-downshift-sometimes.html
---- Transmission will shift into drive?

http://schematicsdiagram.blogspot.com/2011/12/buick-park-avenuetransmission-will.html
----- Auto wont shift from park? http://schematicsdiagram.blogspot.com/2011/12/ford-taurus-wont-shift-from-park.html ---- Car Transmission will not go into Park mode?

http://schematicsdiagram.blogspot.com/2011/12/car-transmission-will-no-go-into-park.html
----- Shift indicator directly goes to 2nd when key is turned ON?

http://schematicsdiagram.blogspot.com/2011/12/shift-indicator-directly-goes-to-2nd.html
---- Third gear missing and engine losing power?

http://schematicsdiagram.blogspot.com/2012/01/third-gear-missing-and-engine-losing.html
------- Vehicle has whining sound in gear?

http://technoanswers.blogspot.com/2012/01/chevrolet-silverado-has-whining-sound.html
----- Hard to shift gears on Manual transmission?

http://technoanswers.blogspot.com/2012/01/hard-to-shift-gears-on-manual.html
------ Car hard shift at slow speeds?

http://technoanswers.blogspot.com/2012/01/car-hard-shift-at-slow-speeds.html
--- Automatic transmission shift lever hard to move on cold mornings?

http://technoanswers.blogspot.com/2012/01/automatic-transmission-shift-lever-hard.html
------ Gear shifts hard?

http://schematicsdiagram.blogspot.in/2012/02/2000-nissan-maxima-shifts-hard.html
------- Vehicle noticed sluggish delayed shifts while driving?

http://schematicsdiagram.blogspot.in/2012/03/vehicle-noticed-sluggish-delayed-shifts.html

-------

This will help.

Thanks.

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1 Answer

Car wont shift when driving


For gear shift issues and gear stuck issues,the help links are provided below. Click the link below to go through troubleshooting procedure:---- ---- Car will not move when in gear?


http://repairhelpcenter.blogspot.in/2012/02/car-will-not-move-when-in-gear.html ---- transmission sticks in first gear? http://technoanswers.blogspot.com/2012/01/mercedes-benz-transmission-sticks-in.html ----- Transmission not engaging in first gear? http://technoanswers.blogspot.com/2012/01/mercedes-benz-not-engaging-in-first.html ----- Vehicle only goes in First gear?

http://howtobyme.blogspot.com/2011/11/chrysler-pt-cruiser-only-goes-in-first.html


----

Car is stuck in park and the shift will not move?

http://howtobyme.blogspot.com/2011/08/car-is-stuck-in-park-and-shift-will-not.html


---- Engine will not go out of park mode? http://technoanswers.blogspot.in/2012/02/2002-nissan-sentra-will-not-go-out-of.html ---- Car stuck in park? http://technoanswers.blogspot.in/2012/02/nissan-sentra-stuck-in-park.html ----- Car will not come out of Park?

http://howtobyme.blogspot.com/2011/11/car-will-not-come-out-of-park.html

-----
Automatic transmission will not go into high gear?

http://howtobyme.blogspot.com/2011/11/automatic-transmission-will-not-go-into.html
--- Car wont downshift sometimes?

http://schematicsdiagram.blogspot.com/2011/12/car-wont-downshift-sometimes.html
---- Transmission will shift into drive?

http://schematicsdiagram.blogspot.com/2011/12/buick-park-avenuetransmission-will.html
----- Auto wont shift from park? http://schematicsdiagram.blogspot.com/2011/12/ford-taurus-wont-shift-from-park.html ---- Car Transmission will not go into Park mode?

http://schematicsdiagram.blogspot.com/2011/12/car-transmission-will-no-go-into-park.html
----- Shift indicator directly goes to 2nd when key is turned ON?

http://schematicsdiagram.blogspot.com/2011/12/shift-indicator-directly-goes-to-2nd.html
---- Third gear missing and engine losing power?

http://schematicsdiagram.blogspot.com/2012/01/third-gear-missing-and-engine-losing.html
------- Vehicle has whining sound in gear?

http://technoanswers.blogspot.com/2012/01/chevrolet-silverado-has-whining-sound.html
----- Hard to shift gears on Manual transmission?

http://technoanswers.blogspot.com/2012/01/hard-to-shift-gears-on-manual.html
------ Car hard shift at slow speeds?

http://technoanswers.blogspot.com/2012/01/car-hard-shift-at-slow-speeds.html
--- Automatic transmission shift lever hard to move on cold mornings?

http://technoanswers.blogspot.com/2012/01/automatic-transmission-shift-lever-hard.html
------ Gear shifts hard?

http://schematicsdiagram.blogspot.in/2012/02/2000-nissan-maxima-shifts-hard.html
------- Vehicle noticed sluggish delayed shifts while driving?

http://schematicsdiagram.blogspot.in/2012/03/vehicle-noticed-sluggish-delayed-shifts.html

-------

This will help.

Thanks.

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