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Kx80 kick start slips - 2003 kawasaki KX 125

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Posted on Jan 02, 2017

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SOURCE: I need to know how to assemble a Kick Start mechanism

Google " Kawasaki KX 80 service manual " You can down load PDF manuals for low cost or get one by ordering. You might want to check out your local library. They somtimes get manuals given to them. It has been 30 years since I have worked as a Kawasaki mechanic but I MAY ( or may not ), be able to help if you could email a clear photo of the parts you have and a clear photo of the inside of the outer case plus a photo of the right inner caseing preferably with the clutch removed.

Posted on Mar 14, 2009

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1984 KX80 I pull the clutch in and it won't engage into gear it just revs as though it is still in neutral


Hi, Brad and the usual suspects are:
1. Clutch not disengaging.
2. Bent shift shaft.
3. Shift fork bent or seized.
4. Gear seized on the shaft.
5. Gear positioning lever binding.
6. Shift return springs weak or broken.
7. Shift return spring pin loose
8. Shift mechanism arm spring is broken.
9. Shift mechanism arm is broken.
10. Shift drum is broken.
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I cant put my clutch back together, its a 2000 kx80, i need a clutch manual for 2000 kx80 so i can put it back together. really need pics. thanks cary its a kx80 not 85. they didnt have kx80 listed below


G'day. You can acess for free an exploded diagram(parts fisch) for your bike at http://www.mrcycles.com. Go to kawasaki parts-enter year & model & away you go.
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regards Andrew Porrelli

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Do you by chance mean cylinder head?

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I need to know how to assemble a Kick Start mechanism


Google " Kawasaki KX 80 service manual " You can down load PDF manuals for low cost or get one by ordering. You might want to check out your local library. They somtimes get manuals given to them. It has been 30 years since I have worked as a Kawasaki mechanic but I MAY ( or may not ), be able to help if you could email a clear photo of the parts you have and a clear photo of the inside of the outer case plus a photo of the right inner caseing preferably with the clutch removed.

Mar 14, 2009 | kawasaki KX 125 Motorcycles

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