Question about 2003 Harley Davidson FLHT Electra Glide Standard

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2003 electra glide hose inside tank

How to replace fuel line inside gas tack

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Posted on May 07, 2015

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Posted on Jan 02, 2017

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SOURCE: replace rear brake pads

Remove right saddlebag, pull the two caliper mounting bolts and remove the caliper. Do not open bleeder or disconnect line. You will need to push a large screwdriver between the old pads before removing them in order to push the pucks back into the caliper or the new pads will not spread enough to reinstall. Then pull the two smaller bolts from the caliper and the pads will fall out. The pads are different for inside and outside, so pay attention, and remember, after reinstalling, before riding, be sure to pump brake pedal, and it may take a few stops before brakes stop as effectively as before.

Posted on Nov 10, 2008

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SOURCE: 2003 electra glide standard

Have you changed the fuel filter?. It's in the gas tank. Can you hear fuel pump run and turn off when ignition is turned on?

Posted on Apr 17, 2009

  • 1 Answer

SOURCE: Rear fuel line at the tank is leaking

The connection is a quick dissconnect, I unpluged the line by pushing up on the bottom of the fitting and pulling down on the retainer . This allowed me to unplug the line. I then removed the fitting that was threaded into the tank and found the rubber "O" ring was bad, I replaced the "O" ring and put the parts back together. ( i sprayed a little WD 40 on the Quick dissconnect and applied a small amount of "O" ring lube to the ring prior to putting everything back together )

Posted on May 18, 2009

  • 42 Answers

SOURCE: Fuel injected electra-glide stalls frequently

D: could be a coil, temperature (heat) can cause an open internally. Could also be the cam rotor sensor (more likely) located under the timing plate on the right side crank case (2 rivits or screws). you can cause this to happen for testing with a hair dryer. Start bike cold, and heat item in question and see if it shut's down early. Could possibly be an ECU, but when they fail it's usually done for good.

Posted on Aug 14, 2009

  • 109 Answers

SOURCE: 2001 Harley Davidson Road King

My guess. One hose is feed to fuel rail one hose is return from rail and one would be a vent of some kind.

Posted on Mar 21, 2010

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2 Answers

How to remove gas tank on 2003 ultra classic electric glide


1. Drain fuel tank as follows:
Obtain a short section of hose with a 5/16 inch (7.9 mm) I.D.
Insert bolt in one end of hose and install hose clamp to
ensure that end is securely plugged. Using a side cutters, cut
clamp from one end of crossover hose beneath fuel tank.
Quickly replace crossover hose on fuel tank fitting with open
end of short hose while directing flow of gasoline from free
end of crossover hose into suitable container.
2. Remove seat.
3. Purge the fuel supply line of high pressure gas. Proceed
as follows:
a. Remove the 15 amp fuel pump fuse.
b. Start the engine and allow the vehicle to run.
c. When the engine stalls, operate starter for 3 seconds
to remove remaining fuel from fuel lines.
4. Unthread bolt and remove battery negative cable (black)
from battery negative (-) terminal.
5. Carefully cut anchored cable strap securing main harness
bundles, console pod conduit, fuel level sender/fuel pump conduit, and fuel vapor vent tube to left side of frame backbone.
6. Open fuel door on console. Remove two Allen head
screws inboard of rubber bumpers. These screws
secure console to clip nuts on the canopy bracket.
7. Remove Allen head screw to detach flange at rear of
console from clip nut on fuel tank weldment.
8. Lay a clean shop towel on forward part of rear fender.
9. Remove filler cap from neck of fuel tank. Remove console
and lay upside down on shop towel. Reinstall filler cap.
10. At top of canopy, depress button on socket side of 3-
place Mini-Deutsch connector to release fuel tank harness.
11. Gently pry fuel vapor vent tube from fitting on filler neck
of fuel tank. Exercise caution to avoid pulling fitting from
filler neck.
12. Locate quick-connect fitting on left side of fuel tank. Pull
up on chrome sleeve and pull down on fuel supply line
fitting to disconnect.
13. Remove two fuel tank front mounting bolts (with flat
washers) from left and right side of frame. Remove bolt
(with flat washer) to free rear of fuel tank from frame
backbone.
14. Remove fuel tank from vehicle.

Jun 29, 2014 | 2003 Harley Davidson FLHTCUI Electra Glide...

1 Answer

Gas tank


Hi Wayne, one has a quick release coupling thats probably going to be under some fuel pressure so be prepared for some spray back and the other is either worm or crimp clamp. Good luck

Mar 21, 2014 | 2003 Harley Davidson FLHTCUI Electra Glide...

1 Answer

How to remove gas lines from pet ****


Hi Anonymous, it is a quick disconnect coupling slide the coupling on the tank up and pull down on the fuel line. Good luck

Mar 21, 2014 | 2003 Harley Davidson FLHTCUI Electra Glide...

1 Answer

2004 Harley Davidson Electra Glide Classic Fuel Injection. Engine runs rough, sometimes on a single cylinder..backfires, chokes, runs ok when accelerating. When Gas tank is topped off (even if only one...


sounds like your fuel line inside tank has rubbed a hole in it on the side of the tank this is a common problem. Need to pull hole fuel unit out of tank to replace plastic line.

Sep 07, 2011 | 2004 Harley Davidson FLHTC - FLHTCI...

1 Answer

How to repair leaking fuel lines under the tank


Okay, prepare to get some gas on you. You need to drain the gas
You'll need:

1 pair hemostats or hose pincher
1 pair of wire cutters
1 screwdriver phillips or flat head
1 nut driver 1/4 inch or 5/16 inch
New fuel line. (cut 1 two inch piece and put the bolt in one end making a plug) = 2 inch plug
Hose clamps.
1 Bolt that will fit inside fuel line.(make line plug)

Pinch either side of the fuel line with hemostats. Cut the factory clamp off and pull the hose off. Put the 2 inch plug on the tank,and that will stop the gas from coming out. put a hose clamp on it if you want so it don't leak.
Now put a gas can under the pinched line and unpinch it and let the gas drain out of that tank.
When done draining , cut that hose off the tank and put it on the other side where that plug is. Remove the plug and put that line on and let that tank drain.
Once the tanks are drained., Just cut the hose to length and replace, using new hose clamps and new fuel line.
If your quick enough you can swap the hoses out without draining the tank.
You will get gas on you no matter what.

Dec 02, 2010 | 2000 Harley Davidson FLHTCUI Electra Glide...

2 Answers

Motorcycle shuts off as I am riding, like if I am running out of fuel, but has plenty of fuel if I mess with the petcock it starts up


Check that the carb is getting plenty of gas. Check in-tank filter if needed. Same with external filter as well. Also make sure you have a good strong spark, if not, coil or charging unit may be faulty.

Sep 16, 2009 | 2003 Harley Davidson FLHT Electra Glide...

1 Answer

2003 electra glide standard


Have you changed the fuel filter?. It's in the gas tank. Can you hear fuel pump run and turn off when ignition is turned on?

Apr 12, 2009 | 2003 Harley Davidson FLHTCUI Electra Glide...

1 Answer

Removing gas tank on harley flhtci


remove seat, remove console on top of tank, disconnect wiring from console to tank, disconnect vent line if present, disconnect fuel line on tank, disconnect fuel gauge (up under tank on left side, 3 wires, 4 wire connector, wires are yellow, orange, and black), remove bolt at rear of tank, remove two side bolts up front under tank (coil bracket is there also, carefully cut clamp on cross over hose located up front under tank.
This works better with three hands remove one side of cross over hose, fuel will flow freely so the extra hands are good at "plugging" the hose and the tank. Gently remove tank tilting front of tank as much as you can till you get it clear of the frame, while still tilted at a steep angle put the cross over hose back on.
To make things easier drain all fuel out of tank before reversing the process to reinstall tank. Hope this helps.

JP

Mar 16, 2009 | 2003 Harley Davidson FLHTCUI Electra Glide...

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