Question about 2003 Suzuki RM 250

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Exploded diagram rm 250 2002 gearbox

Hi, im stuck,I'm rebuilding 2 rm 250 's and had the gears n guts fall out, I've put them back to gether the best i can but i have all these extra washers n shims. Could u please help me on how to get diagrams in more detail than my manual, thanks ****

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  • Suzuki Master
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Posted on Nov 17, 2008

slave2aslave
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SOURCE: Hi there i after a diagram of the cogs inside a rm

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Posted on Sep 23, 2009

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Posted on Nov 01, 2010

  • 3567 Answers

SOURCE: i have a RM 125

It sounds like the bike has a bent shift fork. That is a bummer because it is an expensive fix. The entire engine gets torn down just to get to the bad shift fork. This is not a recommended repair for the novice mechanic. Confirm my diagnosis at your local Suzuki shop. tombones49_143.gif

Posted on May 24, 2011

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1988 my rm 250 stuck gear


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I got a 1995 rm 250 that the gears are stuck.


Sorry to have to say this, you have a bent shift fork. The repair means taking the engine out of the frame then removing the top end, removing the flywheel and electrics, removing the clutch , shift mechanism and kick starter and a few other parts. THEN you are ready to split the gearbox to remove the crankshaft and then the bent shift fork. Next you get to put it all back together. This is a pretty big job for the home mechanic.

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