Question about 2003 Suzuki RM 250

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Exploded diagram rm 250 2002 gearbox

Hi, im stuck,I'm rebuilding 2 rm 250 's and had the gears n guts fall out, I've put them back to gether the best i can but i have all these extra washers n shims. Could u please help me on how to get diagrams in more detail than my manual, thanks ****

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Posted on Jan 02, 2017

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SOURCE: i need a engine diagram TL1000S

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Posted on Nov 17, 2008

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SOURCE: Hi there i after a diagram of the cogs inside a rm

Try this one:

Posted on Sep 23, 2009

SOURCE: hi i am after a

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Posted on Nov 01, 2010

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SOURCE: i have a RM 125

It sounds like the bike has a bent shift fork. That is a bummer because it is an expensive fix. The entire engine gets torn down just to get to the bad shift fork. This is not a recommended repair for the novice mechanic. Confirm my diagnosis at your local Suzuki shop. tombones49_143.gif

Posted on May 24, 2011

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Related Questions:

1 Answer

1988 my rm 250 stuck gear

your shifting paw or drum is bad

Jun 15, 2014 | 2003 Suzuki RM 250

1 Answer

I have a 1997 suzuki rm125 , it only shifts when im goin slow any speed over 5 mph its stuck in that gear and won't shift up, but when i let off and slow down it'll shift into higher gear no...

the chain is to tight when you put it into gear you loose 2-3 links of slack and if its to tight you cant change gear move the back wheel closer to the swing arm that should fix it

hope this helps


Oct 15, 2011 | 2003 Suzuki RM 125

2 Answers

Hi im just wondering what the fuel mixture should be for my 1996 rm 250 ? thanks mark

For a 250, you can get away with a leaner mix like 40:1 but I still race a 250 2-stroke from time to time for fun and I run 32:1. More oil = less friction, less heat, better sealing, etc...

Any idea what it was jetted to run? the difference between 40:1 and 32:1 is fairly minimal and if the bike is jetted fairly well I doubt you will tell a difference. If the plug is black it is too rich.

Sep 12, 2011 | 2003 Suzuki RM 250

1 Answer

Well the motor locked up and i couldnt kick it at all shifted threw all the gears just fine but i wuz messing with it and i ran through all the gears trying to turn the back wheel and knock it loose didnt...

If you are running 5th gear mid throttle the compression in the motor wasnt enough to push the piston back down

for the record ( i run a ts 250 savage 2 stroke ) i,ve done it my self it happends

try to keep it the power band you will be fine

good luck.

Mar 26, 2011 | 2004 Suzuki RM-Z 250

1 Answer

What are the best front rear sprocket RM 250 2002

Hi Gapanzicia, for more information about your question please visit the website below. Good luck and have a nice day.
Rmx 250 Suzuki 2 Stroke
2002 Suzuki Motorcycle Service Repair Workshop Manuals

May 05, 2010 | 2003 Suzuki RM 250

2 Answers

Valve settings for rmz 250

Exhaust Power valve setting for stock is: 1/2 turn out from closed. **3/4 of a turn for extra low-end grunt. [all varies depending on jetting selected,..start at stock 1/2 turn out ... and X-periment from there] .

Apr 10, 2010 | 2004 Suzuki RM-Z 250

1 Answer

I got a 1995 rm 250 that the gears are stuck.

Sorry to have to say this, you have a bent shift fork. The repair means taking the engine out of the frame then removing the top end, removing the flywheel and electrics, removing the clutch , shift mechanism and kick starter and a few other parts. THEN you are ready to split the gearbox to remove the crankshaft and then the bent shift fork. Next you get to put it all back together. This is a pretty big job for the home mechanic.

You will need an impact driver, flywheel puller, case splitter and torque wrench plus the normal screwdriver, pliers, etc.. Alternate to the special tools is taking it to the dealer and say "Fix it".
I normally tell people to take it to the shop just so they don't get into such an involved project.

Please rate this solution. Thanks

Apr 08, 2009 | 2005 Suzuki RM 250

2 Answers

Tranny oil type

Hi .... Try this site for the oil.

Other problem sounds like carb or air filter. Does it spit back through carb ?

Dec 29, 2008 | 2003 Suzuki RM 250

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