Question about 2005 Yamaha TW 200
I just picked up a 2006 Yamaha TW200 that was used by a motorcycle training course - has taken a beating with the clutch I'm sure and I have adjusted that to it's max tension already. It's only flaw is that it is really hard to find neutral on it. Shifting seems to click right by it on the up and the down. Maybe 1 try in 10-15 attempts gets me neutral. All other shifting seems fine and the bike has no other issues other than the battery I replaced yesterday, a few scratches from being dropped and a ton of grease on it from them lubing the chain excessively and never cleaning anything. Thanks!
The torsion spring on the stopper lever assembly is probably weak. The stopper wheel indexes into a depression on a segment mounted to the end of the shift drum. Pull the right case cover off and then pull the clutch basket off if the stopper wheel arm is not accessible with the clutch in place. Mount the new spring then re-assemble. Part number for the spring is 90508-26539-00.
Go to the site below where you can see a parts diagram for your specific bike. Look at " shift cam fork " item #9. You will select the actual brand, year, model, etc., once you go to the site. Part numbers and prices are also shown. You can order parts from this site. In the event no price is shown on a particular part, the part is not in stock.
Use 10w40 motor oil in the gear box. Don't use any synthetic oils, oil marked "EC", or oil with "special" additives.
Please consider a top rating for this solution. Thanks!
Posted on Jun 01, 2009
a 6ya expert can help you resolve that issue over the phone in a minute or two.
best thing about this new service is that you are never placed on hold and get to talk to real repairmen in the US.
the service is completely free and covers almost anything you can think of (from cars to computers, handyman, and even drones).
click here to download the app (for users in the US for now) and get all the help you need.
Posted on Jan 02, 2017
Tips for a great answer:
Jul 09, 2016 | 2006 Yamaha TW 200
Sep 09, 2014 | 2009 Yamaha TW200
Apr 08, 2014 | 2001 Yamaha TW 200
Aug 30, 2013 | Yamaha TW 200 Motorcycles
Apr 17, 2012 | 2011 Yamaha TW200
Feb 18, 2012 | 2006 Yamaha TW 200
Jul 06, 2011 | 2011 Yamaha TW200
May 12, 2011 | Yamaha XJ 700 S Maxim Motorcycles
Oct 29, 2010 | Yamaha DT 125 R Motorcycles
Mar 10, 2010 | 2005 Yamaha TW 200
235 people viewed this question
Usually answered in minutes!
Step 2: Please assign your manual to a product: