Question about 2006 Honda CBF 600 S ABS

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Tank removal How do you lift the front of the fuel tank so it swivels on the rear tank mounting bolts ? I have seen several CBF's worked on like this at local dealers but I now need to get at plugs and carbs on my 2004 CBF 600 SA ABS FAIRED.

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Hi ian,

this is a post on how to remove the Airbox, as well as the Gas Tank

http://www.600rr.net/vb/showthread.php?t=100185

hope this helps,

regards,

voodoo

Posted on May 25, 2009

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Posted on Jan 02, 2017

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To remove a 2011 XL fuel tank FIRST purge the fuel supply line of high pressure gasoline by removing the left side cover, removing the fuel pump connector from the ECM caddy cover (2), unplugging the fuel pump connector, starting the engine and allowing it to run until it quits and then operating the starter for another 3 seconds, turning the ignition switch to OFF, releasing/disconnecting the fuel tank quick-connect fitting, removing the main fuse, removing the seat and draining the fuel tank, (If inserting a tube into the fuel tank to remove fuel do so only on the right side to avoid damage to the fuel pump assembly on the left side of the tank interior.)THEN remove the vent hose, cable clip securing the fuel pump wiring harness, unplug the unplug the fuel pump connector, remove the bolt thread protective caps, lock nuts, screws and washers from the front and rear of the fuel tank, put a clean soft cloth or towel over the front of the fuel tank protect it from damaging contact with the top fork clamp, lift the rear of the fuel tank up, remove the fuel pump harness from the clip on the frame backbone tube and remove the fuel tank from the bike to a workbench area. Where the fuel pump assembly can be removed if necessary and where the tank can be cleaned if necessary.

To install a 2011 XL fuel tank FIRST install the fuel pump into the fuel tank with a new gasket, THEN place the fuel tank onto the bike over the frame backbone tube ensuring that the front fuel tank brackets go on outboard of the ignition coil bracket, put the washer on the long bolt and insert if from the left side into the front fuel tank bracket, the ignition coil bracket, the frame and the right side fuel tank bracket, put the second washer over the bolt threaded end and start the locknut. THEN put a clean soft cloth or towel over the front of the fuel tank to protect it from damaging contact with the top fork clamp, lift up the rear end of the fuel tank and put the fuel pump wiring harness into its clip on the frame backbone tube ensuring that the harness forms a loop between the clip and the fuel pump module to keep from pinching the harness between the fuel tank and the frame backbone, route the fuel pump wiring harness down along the left side of the H-bracket, secure it with a cable clip, push the clip into its hole in the H-bracket mounting boss, lower the rear of the fuel tank into place, put the washer on the short boltandfrom the right side push it into place through the rear fuel tank bracket and frame, put the second washer over the threaded end of the bolt, and start the locknut onto the bolt threads. And then tighten both the front and rear fuel tank mounting nuts and bolts to 15-20 ft-lbs (20.4-27.1 Nm), install the protective caps over the bolt threaded ends, install the vent hose, connect the fuel tank quick connect fitting and ensure that it is locked into place, fill the tank with fuel, carefully inspect for leaks , install the main fuse, turn the ignition switch ON and verify fuel pump operation, again inspect for fuel leaks, turn the ignition switch OFF, close the side cover and install the seat.

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I need to know how to remove a gas tank on a 2003 Victory Vegas


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Remove the side covers and the seat.
Remove the rubber covers from the front tank mount at front of tank (right side).
Remove the two screws at the front of the tank and the rear screw located in the "V" of the rear of the tank. Use care not to drop the bolts or retaining washers.
Disconnect the vent and water drain hose at the rear of the tank on the left side.
Position the front wheel straight ahead to gain adequate clearance between the tank and the triple clamp.
Lift the rear of the tank 2-3 inches above the frame and support
Disconnect the fuel level sensor/fuel pump wiring harness.
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Loosen the clamp and remove the fuel line from the fuel rail fitting. A small amount of fuel will drain from the fuel line, Catch it with an appropriate container or shop rag.
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I need to locate a service manual to remove and replace a plastic fuel tank with a metal one. Also for body/mirror and door replacements. Help--Thanks


  1. Release the fuel system pressure using the recommended procedure.
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Prior to disconnecting fuel lines, wrap a shop rag around the connections to absorb any fuel spillage due to residual pressure in the lines.
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The sway bar bracket bolts must be replaced after loosening or removal. Only use original equipment bolts as replacement.
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