2004 Suzuki GS 500 F Logo
J
Jason Propst Posted on Jan 06, 2014
Answered by a Fixya Expert

Trustworthy Expert Solutions

At Fixya.com, our trusted experts are meticulously vetted and possess extensive experience in their respective fields. Backed by a community of knowledgeable professionals, our platform ensures that the solutions provided are thoroughly researched and validated.

View Our Top Experts

Starting Problems My bike started fine before I replaced the clutch push rod, the back sprocket, and the chain. After replacing those three I could only start the bike by bypassing the starter using the battery terminal. The only thing that I did that could potentially mess with the starter is the clutch push rod. Does anyone know what might be going on? Any help would be great. Thanks.

1 Answer

paul

Level 3:

An expert who has achieved level 3 by getting 1000 points

All-Star:

An expert that got 10 achievements.

MVP:

An expert that got 5 achievements.

Renaissance:

An user who is expert in 3 categories / brands.

  • Suzuki Master 1,190 Answers
  • Posted on Jan 06, 2014
paul
Suzuki Master
Level 3:

An expert who has achieved level 3 by getting 1000 points

All-Star:

An expert that got 10 achievements.

MVP:

An expert that got 5 achievements.

Renaissance:

An user who is expert in 3 categories / brands.

Joined: Dec 02, 2013
Answers
1190
Questions
1
Helped
263808
Points
1883

Check the starter button and the relay and the fuse box , also the side stand safety switch if fitted !

5 Related Answers

Anonymous

  • 46 Answers
  • Posted on Feb 14, 2009

SOURCE: 01SUZUKI KATANA GSX 600F Bad Starter/Relay Switch~that is the ?

If there is a clicking noise when you hit the starter button, then the relay should be fine.
If there is no sound, check the fuses before removing the starter.

Ad

Anonymous

  • 69 Answers
  • Posted on Apr 04, 2009

SOURCE: Starter problems

you need to check and see if you have 12volts at the relay and if you have 12volts at the wire from the switch on the relay. if you are getting power to the wire from the switch then you may have a bad starter relay.

neilshere

  • 47 Answers
  • Posted on Jun 17, 2009

SOURCE: 1991 suzuki intruder 1400 starter cranks strong but won't start

the battery will build up calcium and wont hold enough kick charge to start bike thou the battery will test ok in this instance,, this happens when a bike sits for a while without a start

hpoe this helps

Anonymous

  • 440 Answers
  • Posted on Jun 27, 2009

SOURCE: Suzuki GS 750 Starting

Hi
Sounds like someone has customised your bike - does it have a RH switchgear?
there shd be 3 connectors for the RH switch in headlamp - a 3 pin & 2 singles, the 3 pin has 2x orange/white + 1x yellow/green, this connects to 1x orange 1x orange/white +1x yellow/green wire which are for the kill + start
The singles are 1x orange/green + 1x white (loom side) which go to 1x orange + 1x white respectively, these are for the brake light
If you are keeping the kill sw then its only the yellow/green wire that can be discarded.You can also follow it back to the starter disconnect sw - junk that - keep tracing it back to the starter solenoid & junk that too. If you want to keep the electrical accessory output terminal then connect that straight to the battery or to the orange wire from the ign sw to the fuse box. You can also junk the thick wires from the solenoid, 1x to batt + 1x to the starter motor
You can junk the starter motor too ( 2 bolts then pull away from sidecase & up at the rear) but make sure you block the hole up!
If you want to bypass the ign sw then disconnect the 4 block from it & jump the red to the orange & also the brown to grey (for lights etc)
Good luck & ride safe
Bike-Doc

DoubleClutch

Greg O'Day

  • 376 Answers
  • Posted on Oct 03, 2009

SOURCE: how to bypass solenoid

If the starter has stopped working then no there is no way to bypass the bendix on the starter. Sorry

Ad

Add Your Answer

×

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

1helpful
1answer

I pull the clutch lever and it wont disengage. Before i ave done some work on it, pull out the front sprocket cover and took out the push rod (chain sprocket change), put back the cover in place than the...

Drain the oil and Pull the clutch cover off. That rod connects to the clutch push button. sounds like it fell out. Undo all the little clutch cover bolts. Carefully pull the cover off leaving all the clutch plates in a stack as some are different to others usually the first or last plate .Check the center of this plate as that is where the button usually is. Put it all back together and check clutch with cover off. You should see it move away as you pull the lever. Make sure you back off your clutch first. Hope this helps cheers
7helpful
4answers

Chain is turning but the rear wheel is not moving

What??? RLtoFixYa doesn't know what they are talking about. Your problem is a faulty/broke "one way roller clutch" which is threaded onto the rear wheel. I've already replaced 2 on my son's MX500.....
0helpful
2answers

Recently purchased a 75' CB360T. Ran fine but when I took it for a spin I got back and went to release the clutch and the lever just stayed in, there was no tension on it. It seems like I can't disengage...

It`s possible that your clutch cable broke.Yes follow the cable down to the motor and remove that cover.The cable will be attached to push rod lever.When you remove the cover you will see the front sprocket and clutch push rod make sure the rod stay in place.Hope this helps you out.
D.
1helpful
1answer

Starter runs but does not turn the moter

There is a one way clutch that grabs onto a smooth cylinder on the side of a large gear inside the motor. The smooth barrel surface is on the side of what Honda calls the "starting sprocket". A chain connects the starting sprocket to a smaller sprocket that has the starter spline plugged into it. To replace this you will have to unbolt the motor and at least rotate it far enough to remove the rear cover. The chattered surface does not allow the three small barrels of the starter clutch to grab and turn the motor over. The sprocket runs about $70 and the gasket runs about $38.
0helpful
1answer

1982 harley sportster xlh . died comming down a hill . lost compression . no spark but have electric. pistons not moving. will not push start. help trying to find a manual to see engine break down and...

Sounds like you have lost something in your primary. If you lost say the primary chain, the starter wouldn't work nor could you push start the bike. In other words, you cannot get the engine to turn over. I'd pull the primary cover off and have a look in there. Those bikes were notorious for the engine sprocket nut coming loose.

Drain the oil out of the primay by removing the drain plug underneath the primary. While you're under the primary, loosen the lock nut on the primary chain adjuster and back the adjuster out a bit. Now, remove the large round clutch adjuster access plug and remove the small spring and locknut. Remove all the bolts around the primary cover. As you remove the outer primary cover, you'll have to turn the clutch adjuster screw inwards until the cover comes free. Now the cover should be off.

If you have something wrong in the primary, it should be obvious. The chain will be loose because you have backed off on the adjuster to get the outer primary off. Look for a loose engine sprocket or something wrong with the clutch assembly. If you need anymore help, come back here to repost or contact me directly at [email protected]
1helpful
1answer

There is an oil leak from the push rod so i am trying to replace the rod and the seal... thing is i don't know how to do that

The only push rod in your bike is the clutch push rod. It is on the left side of the engine and between the flywheel and the chain sprocket. Just remove the left side chain cover to gain access to the rod. Pull the rod out of the center casing then use a screwdriver to pry the old seal out. Then just put a new seal in its' place and re-install the rod. The rod will not need to be replaced unless it is bent or is pitted from rust where it runs through the seal.
0helpful
1answer

Clutch feels fine on lever, was ok before i changed front sproket, have bled, but can not push bike when its in gear and lever pulled in,fzr1000 exup 89.

When you put the sprocket cover back on, you've not engaged the clutch push rod correctly in the clutch slave cylinder. As the cover was tightened down it's pushed the slave cylinder piston too far back.
Remove the slave cylinder only (3 x 8mm head bolts) and check it operates properly, then ensure the push rod is correctly seated in the depression in the centre of the slave cylinder plate when you bolt it back up. FJ1200's have the same clutch and I had the same problem with my FJ...
2helpful
3answers

Mccullough chain saw pm610 chain slips -- maybe clutch issue

have you greased your clutch bearing ever.some times they get dirty and tighten up after running a while.pull your clutch off and clean and grease bearing with a little alex grease,and I mean just a few drops.not meant to have a lot of it,too much will burn the crank shaft and you will have more problems then you started with
Jan 01, 2009 • Garden
Not finding what you are looking for?

153 views

Ask a Question

Usually answered in minutes!

Top Suzuki Experts

Arnie Burke
Arnie Burke

Level 3 Expert

7339 Answers

Sean Wright
Sean Wright

Level 3 Expert

2045 Answers

Bob G

Level 2 Expert

104 Answers

Are you a Suzuki Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...