Question about 2002 Yamaha V Star 1100 Classic

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Headlinght keeps blowing

My headlight blows shortly after installing a new bulb. I tried a 2nd just in the 1st was a bad bulb however that one blew as well. there seems to be power reaching them so I dont think its a fuse issue but I havent encountered sucha a problem before and dont know what could cause it

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  • Contributor
  • 22 Answers

Could be a bad earth.

Posted on Jan 04, 2014

4 Suggested Answers

6ya6ya
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Posted on Jan 02, 2017

desayres
  • 10 Answers

SOURCE: 30 amp main fuse blows when the key is turned on.

Can be "nasty problem, for it can mean DEATH, if as you attempt traffic manouvre & it blows !-(As safety precaution , & this TIP would be useful to most all Bikers>Call to friendly POLARIS ATV Dealer & ask for Automatic Re Settable 20 AMP PROTECTOR ( tHIS FITS THE 500 sPORTSMAN A T V & as far back as the 350L 2 Cycle Firebreathing A T V ()Standard Equipment )-Wire that in from POSITIVE Supply on to your loom, & attch its earth ( Negative cable to NEGATIVE > - on Your Battery!--That done, procede to your RecRegulator Unit &Examine Likely "Melting of Delrin (Nyloc, White looking plastic connector plug to terminals of Rectifier/Regulator , Test Output from Alternator., Ensure ALL Eaths have been attended properly, by Unscrewing, & Shining through the Paintwork Refit, tighten & Apply Silicone Sealant ( So that when You "Power Clean" the Motorcycle You wont be "Degrading the EARTHS again!--Now Ride!--If the Loom Loom, near steering head happens to "Short out" The POLARIS Re Settable Fuse Link & Sealed in waterproof covering, will Re Set & then You get chance to further investigate at Your workshop!!Arm yourself with Voltohmyst , or Multimeter OOR mini pointer that can sense Current Flowing, check out ALL Swithes ( Disconnect rear brake light switch & front one by way of unplugging supply leads ( Just possible that You have intermittant short in one of them!--Did You happen to note IF You were turning slightly to Left or Right when Fuse Blew?--Well, look then for "Stress areas for wiring looms, as at Steering Head Stem region, Open the Sheath with Razor Blade & attempt to pull wires apart slightly , then EXAMINE RFOR>bare leads !---With Multimeter You could slowly "ISOLATE" components & IF You had reference to WIRING CHART You then could Painstakingly TRACE EACK LEAD & ENSURE it has no "LEAKAGE "--Best Of Luck & "StayUpright" -Des.

Posted on Jan 17, 2009

SOURCE: my fzr 600 keeps blowing the main fuse, if i try

Check your battery cables to see if you have direct short. that is what it sounds like.

Posted on Aug 22, 2009

caroldon
  • 17129 Answers

SOURCE: 2005 Yamaha Kodiak 400 was

Since you have the CDI failure for the second time , it is important that the voltage parameters are checked on the bike charging system.
The CDI is equipped to handle a wide range but if there is any chance of the voltage build up being higher or containing Ac factors out of a poor rectification circuit, the CDI can be effected. So test the inputs.
Now make sure the outputs are also not shorting out, check the ignition system.
If you have made any alterations, it is an areas to recheck so as the CDI is not draining out into the new unit.
The CDI is overheating with a reason and if you have not found any such defects in the bike it will be good to send your olda nd damaged units to CDI service for review. It can be confirmed if this is a manufacturing errors for which you can even get a free replacement. make sure the ground connections are tight as well as the battery leads.

Posted on Oct 18, 2010

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Headlight keeps blowing


hi,

use the process of elimination, disconnect both headlights at the bulb and put another fuse in it and see if it blows. if the fuse blows without the headlights plugged in then its the wiring to the bulbs. if the fuse doesn't blow while the headlights aren't plugged in try plugging the lights in one at a time to see which headlight or socket is shorted. possibly corrosion at body to ground connections near the headlights, you may not see the corrosion, remove the ground wires and sand those ground wires down..

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Hi, Anonymous if your headlight is not working, only one beam works, keeps burning out, blinking, or is dim the first thing you need to check is the headlight bulb for damaged filaments then check your light circuit fuse, then check your head light bulb socket ground wire for a clean tight connection, that being said the usual suspects are:
1. Faulty ground or power supply wire to headlight bulb socket.
2. Worn down solder contacts or loose fit of the bulb base in the socket due to vibration.
3. Worn, chaffed, or broken wires in the light circuit.
4. Corroded, broken, or loose pins/sockets in wire connectors.
5. Faulty hi/lo beam switch.
6. Faulty ignition switch.
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8. Faulty wiring between battery positive and headlight bulb socket.
9. Weak charging alternator/generator.
10. Faulty voltage regulator/rectifier ground or overcharging.
For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
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Headlight globes keep blowing
Yamaha Virago XV535 1100 1981 1994 Service Manual
OEM parts for Yamaha
Yamaha Virago XV1100K Owner Manual

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