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Posted on May 13, 2009
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I have a 1996 kx 250 that will not select 4th gear going up or down the gearbox but selects other gears fine what could be the problem

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  • Posted on May 13, 2009
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Selecter forks could be damaged, gear shift shaft bent, return spring faulty, clutch dragging maybe! Try rocking it backwards and forwards engine off and see if you can find that gear! Good Luck - The Yeti

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  • Posted on Sep 02, 2010
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1995 KX 250 jumps out of 4th gear under load. Have replaced selectors, drum, gear and cir clips lasts for 1hour and back to square one. Any help appreciated

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a gear box place should know more than me but this can also be caused bye a little ball bearing and spring .... these 2 things push on the selecter shafts and fit in to a groove that holds the shaft in the right spot .. that is what u feel when u change gear and it stays in position ....... the spring - springs can looz tention .. brake or the ball can wear or the groov it sits in to can do the same making it not hold in position ... 2nd and 4th are prob on the same shaft and this problem useully happens under load or taking off quick ........ i think they call them retainer springs and ball
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You will need to check the gear linkage hasits free movement and the gearbox mounting is secure. This happen on a Polo recently and the securing bolt to the gearbox mounting had fallen off leaving the gearbox hanging. I hope this helps you.

Regards

Ray

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