Question about 1993 Yamaha XJ 600 Diversion S

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1993yamaha 600 starting up just spins and no engagement to start. How do you replace the starter clutch

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This sounds like the starter solenoid may just be stuck Try to engage it manually (if it's accessible). The soenoid is on the starter and pushes the gear forward during start. The starter itself sounds ok.

Good luck,
Techjoel

Posted on May 12, 2009

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1 Answer

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You may have a problem with the "over running" clutch in your starter. The way your starter works, the jackshaft must be fully extended and engaged with the ring gear on the outer clutch basket before the starter motor turns over. If the starter motor spins and the engine does not turn, it's the starter clutch (over running) clutch that is bad.

You can replace the clutch if you have the know how and tools and save some money. If you can't do the work yourself, you're better off replacing the entire starter. The labor time to disassemble, replace the clutch, and reassemble the starter will eat up any savings recognized from do it this way instead of simply replacing the starter. The labor time for the job will almost double but you can price it out to see which way is better.

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1 Answer

Jus bought a 91 ninja 600 and wont send any power to the starter


Lets start with the basics...
1. be sure your battery is in good shape and fully charged ( at least 12.6 volts)
2. starting procedure- ignition key to 'on', tranny in nuetral, right hand kill switch to 'run', pull clutch in fully and hit starter button.
3. does it do anything? clicks?... If you get nothing then the problem is likely in the clutch switch, kill switch, or the starter button. You will need a wiring diagram and volt meter to trace down where the power is lost. If you are getting 12 volts to the starter but its not engaging then you can suspect the starter/ solonoid.

PS... My clutch switch has been going bad for a few years now ( Im too lazy to replace such a trivial thing as a safety switch ;). Sometimes I need to hold the start button and work the clutch till the starter engages.

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2 Answers

What going on


Bad switch or Solenoid. depending on the bike.

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