Question about Honda XR 200 Motorcycles

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2001 honda xr200 6th gear

My 2001 honda xr200 does not select 6th gear

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Most likely cause of not selecting a single gear is a bent shift fork.
Shift forks in motorcycles are what pushes the gears in and out on the shaft to engage them. Rough shifting or missing gears can sometimes cause them to bend.
Replacing them, however, requires removing and completely re-building the engine as the shift forks are right inside.
Alternatively it could be a damaged shift drum, but again it's a case of remove engine, split motor in half and have a look.
For a look at the gearbox itself, go to http://www.boltonmotorcycles.com/find/unit/8488
and select 'Transmission' and 'Shift Drum/Fork'

Posted on Nov 21, 2013

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Posted on Jan 02, 2017

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