Question about 2004 Aprilia RSV Mille R Factory

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Remove Injectors Does anyone have a technical walk thru on how to remove the injectors in the throttle body. The service manual is pretty vague.

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Hi, Anonymous for this situation I would call my local dealer or reputable shop's service/parts department and inquire about any possible quick fix/test or parts inquiry. If necessary transport your vehicle to the dealer or shop and have a professional technician take it for a test drive, if it is in running condition, and give you a written estimate of repairs and answer any specific questions you may have about your issue. For more information about your issue please visit the website below. Good luck and have a nice day. https://www.tradebit.com/filesharing.php/search/0/2004+aprilia+rsv+mille+r

Posted on Oct 24, 2015

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Posted on Jan 02, 2017

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1 Answer

How to replace the fuel injector for a 2008 chrysler pt cruiser?


To remove a fuel injector or injectors you must remove the fuel supply rail that sits over them. Here is how you do that for both engine options, Turbo and non Turbo..

Removal & Installation

Except Turbocharged Models

WARNING Release fuel system pressure before servicing fuel system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle. This may result in personal injury or *****.
  1. Release fuel system pressure.
  2. Remove the air cleaner lid, disconnect the inlet air temperature sensor and makeup air hose.
  3. Remove the negative battery cable.
  4. Remove the engine cover or throttle control shield if equipped.
    NOTE Wrap shop towels around hose to catch any gasoline spillage.
  5. Disconnect fuel supply tube from rail.
  6. Remove the Intake Manifold, refer to the Engine section.
  7. Disconnect electrical connectors from fuel injectors.
  8. Remove bolts holding fuel rail.
  9. Remove the fuel rail and injectors.
  10. Remove the injectors from the fuel rail.
To install:
  1. Install injectors to the fuel rail.
  2. Apply a light coating of clean engine oil to the O-ring on the nozzle end of each injector.
  3. Insert fuel injector nozzles into openings in intake manifold. Seat the injectors in place. Tighten fuel rail bolts to 170-230 inch lbs. (19.5-25.5 Nm).
  4. Attach electrical connectors to fuel injectors.
  5. Connect fuel supply tube to fuel rail. Refer to Quick Connect Fittings in the Fuel Delivery section
  6. Install Intake Manifold, refer to the Engine section.
  7. Install the engine cover or throttle control shield if equipped.
  8. Install the negative battery cable.
  9. Install the air cleaner lid, connect the inlet air temperature sensor and makeup air hose. Tighten air inlet tube clamps to 20-30 inch lbs. (2-4 Nm).

Turbocharged Models

WARNING Release fuel system pressure before servicing fuel system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle. This may result in personal injury or *****.
  1. Release the fuel system pressure.
  2. Disconnect the negative battery cable.
  3. Disconnect the throttle body inlet hose and remove from throttle body.
  4. Disconnect the purge hose from the throttle body.
  5. Unlock and disconnect the electrical connection at the throttle body.
  6. Remove the throttle control shield .
  7. Remove the throttle and speed control cables from the throttle body.
  8. Remove the cables from the throttle body bracket.
  9. Unlock and disconnect the MAP sensor electrical connector.
  10. Remove the vacuum lines from the rear of the intake manifold.
  11. Remove the 5 bolts from the front of the intake manifold.
  12. Remove the 2 bolts from the rear of the intake manifold.
  13. Remove the intake manifold. Cover the lower intake manifold openings.
  14. Drain the Coolant system.
  15. Move the upper radiator hose clamp, so that the hose can be rotated up and out of the way.
  16. Remove the 2 small hoses from the thermostat housing.
  17. Remove the 2 bolts from the thermostat housing and rotate the assembly up and out of the way.
    NOTE Wrap shop towels around hose to catch any gasoline spillage.
  18. Disconnect the fuel line from the fuel rail.
  19. Unlock and disconnect the electrical connectors from the fuel injectors.
  20. Remove the wiring harness from the fuel rail.
  21. Remove the 2 bolts from the fuel rail.
  22. Remove the fuel rail and injectors from the intake manifold.
To install:
  1. Install the fuel injectors to the fuel rail.
  2. Apply a light coating of clean engine oil to the O-ring on the nozzle end of each injector.
  3. Insert fuel injector nozzles into openings in intake manifold. Seat the injectors in place.
  4. Install the 2 bolts to the fuel rail. Tighten fuel rail bolts to 170-230 inch lbs. (19.5-25.5 Nm).
  5. Install the wiring harness to the fuel rail.
  6. Connect and lock the electrical connectors to the fuel injectors.
  7. Connect the fuel line to the fuel rail.
  8. Rotate the assembly back into place and install the 2 bolts to the thermostat housing tighten to 110 inch lbs. (12.5 Nm).
  9. Move the upper radiator house clamp back into place.
  10. Install the 2 small hoses to the thermostat housing.
  11. Fill the Coolant system.
  12. Install the intake manifold.
  13. Install the 2 bolts to the rear of the intake manifold tighten to 250 inch lbs. (28 Nm).
  14. Install the 5 bolts to the front of the intake manifold and tighten to 250 inch lbs. (28 Nm).
  15. Install the vacuum lines to the rear of the intake manifold.
  16. Connect and lock the MAP sensor electrical connector.
  17. Install the cables to the throttle body bracket.
  18. Install the throttle and speed control cables to the throttle body.
  19. Install the throttle control shield.
  20. Connect and lock the electrical connections at the throttle body.
  21. Connect the purge hose to the throttle body.
  22. Connect the throttle body inlet hose to the throttle body and tighten clamps to 20-30 inch lbs. (2-4 Nm).
  23. Connect the negative battery cable.
  24. Use the DRB® scan tool ASD Fuel System Test to pressurize the fuel system. Check for leaks.

Mar 02, 2017 | Chrysler Cars & Trucks

1 Answer

How to replace the fuel injector on a 2008 chrysler pt cruiser


Removal & Installation

Except Turbocharged Models

WARNING Release fuel system pressure before servicing fuel system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle. This may result in personal injury or *****.
  1. Release fuel system pressure.
  2. Remove the air cleaner lid, disconnect the inlet air temperature sensor and makeup air hose.
  3. Remove the negative battery cable.
  4. Remove the engine cover or throttle control shield if equipped.
    NOTE Wrap shop towels around hose to catch any gasoline spillage.
  5. Disconnect fuel supply tube from rail.
  6. Remove the Intake Manifold, refer to the Engine section.
  7. Disconnect electrical connectors from fuel injectors.
  8. Remove bolts holding fuel rail.
  9. Remove the fuel rail and injectors.
  10. Remove the injectors from the fuel rail.
To install:
  1. Install injectors to the fuel rail.
  2. Apply a light coating of clean engine oil to the O-ring on the nozzle end of each injector.
  3. Insert fuel injector nozzles into openings in intake manifold. Seat the injectors in place. Tighten fuel rail bolts to 170-230 inch lbs. (19.5-25.5 Nm).
  4. Attach electrical connectors to fuel injectors.
  5. Connect fuel supply tube to fuel rail. Refer to Quick Connect Fittings in the Fuel Delivery section
  6. Install Intake Manifold, refer to the Engine section.
  7. Install the engine cover or throttle control shield if equipped.
  8. Install the negative battery cable.
  9. Install the air cleaner lid, connect the inlet air temperature sensor and makeup air hose. Tighten air inlet tube clamps to 20-30 inch lbs. (2-4 Nm).

Turbocharged Models

WARNING Release fuel system pressure before servicing fuel system components. Service vehicles in well ventilated areas and avoid ignition sources. Never smoke while servicing the vehicle. This may result in personal injury or *****.
  1. Release the fuel system pressure.
  2. Disconnect the negative battery cable.
  3. Disconnect the throttle body inlet hose and remove from throttle body.
  4. Disconnect the purge hose from the throttle body.
  5. Unlock and disconnect the electrical connection at the throttle body.
  6. Remove the throttle control shield .
  7. Remove the throttle and speed control cables from the throttle body.
  8. Remove the cables from the throttle body bracket.
  9. Unlock and disconnect the MAP sensor electrical connector.
  10. Remove the vacuum lines from the rear of the intake manifold.
  11. Remove the 5 bolts from the front of the intake manifold.
  12. Remove the 2 bolts from the rear of the intake manifold.
  13. Remove the intake manifold. Cover the lower intake manifold openings.
  14. Drain the Coolant system.
  15. Move the upper radiator hose clamp, so that the hose can be rotated up and out of the way.
  16. Remove the 2 small hoses from the thermostat housing.
  17. Remove the 2 bolts from the thermostat housing and rotate the assembly up and out of the way.
    NOTE Wrap shop towels around hose to catch any gasoline spillage.
  18. Disconnect the fuel line from the fuel rail.
  19. Unlock and disconnect the electrical connectors from the fuel injectors.
  20. Remove the wiring harness from the fuel rail.
  21. Remove the 2 bolts from the fuel rail.
  22. Remove the fuel rail and injectors from the intake manifold.
To install:
  1. Install the fuel injectors to the fuel rail.
  2. Apply a light coating of clean engine oil to the O-ring on the nozzle end of each injector.
  3. Insert fuel injector nozzles into openings in intake manifold. Seat the injectors in place.
  4. Install the 2 bolts to the fuel rail. Tighten fuel rail bolts to 170-230 inch lbs. (19.5-25.5 Nm).
  5. Install the wiring harness to the fuel rail.
  6. Connect and lock the electrical connectors to the fuel injectors.
  7. Connect the fuel line to the fuel rail.
  8. Rotate the assembly back into place and install the 2 bolts to the thermostat housing tighten to 110 inch lbs. (12.5 Nm).
  9. Move the upper radiator house clamp back into place.
  10. Install the 2 small hoses to the thermostat housing.
  11. Fill the Coolant system.
  12. Install the intake manifold.
  13. Install the 2 bolts to the rear of the intake manifold tighten to 250 inch lbs. (28 Nm).
  14. Install the 5 bolts to the front of the intake manifold and tighten to 250 inch lbs. (28 Nm).
  15. Install the vacuum lines to the rear of the intake manifold.
  16. Connect and lock the MAP sensor electrical connector.
  17. Install the cables to the throttle body bracket.
  18. Install the throttle and speed control cables to the throttle body.
  19. Install the throttle control shield.
  20. Connect and lock the electrical connections at the throttle body.
  21. Connect the purge hose to the throttle body.
  22. Connect the throttle body inlet hose to the throttle body and tighten clamps to 20-30 inch lbs. (2-4 Nm).
  23. Connect the negative battery cable.
  24. Use the DRB® scan tool ASD Fuel System Test to pressurize the fuel system. Check for leaks.

Mar 02, 2017 | Chrysler Cars & Trucks

4 Answers

2006 ford Five Hundred throttle body relearn procedure


Disconnect the negative battery cable, then reconnect when finshed with replacement.

Nov 15, 2014 | 2006 Ford Five Hundred

1 Answer

1998 buick will not accelerate


If throttle is not responding clean throttle body and check cables.
If throttle is working and car just wont go anywhere it is probably transmission related. Hope this helps it was a pretty vague question

Aug 04, 2014 | 1998 Buick Park Avenue

1 Answer

86 buick century 2.5l. car sat about 6 months, no start, but when fuel is added to throttle body fires up. when i pulled the fuel line from TBI it sprayed across engine compartment. but when connected...


pressure underhood is good. i'd check the plug conection at the throttle body(injector).see that the injector trigger wires haven't been cut or crimped around the air filter.the injector can be removed from the body for cleaning,but you may want a shop to do that with an ultrasonic cleaner.does it spray at all when cranked?check all sensor connections too.

Jan 26, 2011 | 1986 Buick Century

1 Answer

She cranks, then catches but will not stay lit. acts like there is no fuel, but there is fuel at the discharge side of the filter


you need to know how much fuel is actually getting to the injectors. if it's throttle-body injected you should be able to observe a basically uniform conical fuel spray from below the injectors in the throttle body. if multiport injected, you can't see injector spray, but you can attach a fuel pressure gauge to the schrader valve in the fuel rail to see if the fuel pump is putting out adequately. if you don't have a gauge, my favorite redneck method (this is technically a bad idea, so please use all common sense if you do this...no smoking, no open flames, keep all spark plug wires attached, etc.) is to depress the plunger on that schrader valve w/ a small screwdriver for about half a second; if you get pretty wet w/ gas then your pump's probably ok, but you might have a problem where the injectors aren't getting the proper signal from the computer

Sep 29, 2009 | 1991 Ford F250

2 Answers

Throttle body injectors not fiering but there is fuel pressure


the injectors are fired thru the engine cotrol module but it gets its signal to fire from the pick-up located inside the distributor if you are loosing injector pulse only the ignition module is bad if you are also loosing spark when you loose injector pulse your pick up is causing the problem if you replace the pick-up i recomend you change the ignition module when doing so because they work together and you have to remove the distributor to change the pick-up

May 31, 2009 | 1994 GMC Sierra

1 Answer

Stop safely now light and Hybrid component failure


There is a technical service bulletin that may apply to your problem the no. is 09-8-9

ISSUE: Some 2005-2009 Escape Hybrid and 2006-2009 Mariner Hybrid vehicles may exhibit an intermittent Red Triangle On and Stop Safely Now message displayed on the message center accompanied by a sudden RPM loss/no start symptom with a diagnostic trouble code (DTC) P1A0C. Vehicles may exhibit this symptom on the first start of the morning or after an extended idle. The symptom will clear on the next key cycle.
ACTION: Follow the Service Procedure steps to correct the condition.
SERVICE PROCEDURE For vehicles outside the new vehicle limited warranty, if diagnostics lead to replacing the throttle body you may use this procedure to clean the throttle body as an alternative to replacing it. This procedure is not covered by the new vehicle limited warranty. NOTE: THIS CLEANING PROCEDURE CAN ONLY BE USED ON NON-COATED THROTTLE BODIES. Refer to Workshop Manual, Section 303-04C Removal and Installation - Throttle Body.
  1. Remove the throttle body.
  2. With the throttle body positioned to the side, open the throttle plate.
  3. Using Motorcraft® Choke and Linkage Cleaner or equivalent, spray the throttle body plate and bore.
  4. Using a suitable (nylon) brush, clean the edges of the throttle plate and the mating surface of the throttle bore to remove all carbon build up.
  5. Reapply Motorcraft® Choke and Linkage Cleaner or equivalent and wipe clean with a lint-free cloth.
  6. Remove old throttle body gasket and discard. Install a new throttle body gasket.
  7. Install the throttle body.

PART NUMBER PART NAME PM-14 Motorcraft® Choke and Linkage Cleaner

Apr 18, 2009 | Mercury Mariner Hybrid Cars & Trucks

1 Answer

I need help putting my 03 mille R Together!!


throttle bodies and pretty much all the electric run on this bike. can anyone help does anyone have photos of the motorcycle naked. i can't afford to take it to the dealer they will run me and my wallet thru the wall. if anyone can help please email at rortiger@hotmail.com.This might help you out. Not sure but you might as well check it out. This is all of Aprilia's service manuals. Let us know if it works. http://www.serviceaprilia.com/public/lum/index.asp,,,

Nov 10, 2008 | 2001 Aprilia RSV Mille

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