Question about Bajaj Pulsar 150 Motorcycles

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I want to remove rust from my apache 150 fuel tank

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I use straight white vinegar to remove rust.I start by emptying the tank.Then I allow it to sit open and completely dry out.Then I put the tank back together and use vacuum caps to plug the fuel valve petcock.Next I fill the tank with vinegar and cap the tank.I let it sit over night.The next day,I shake the tank hard while rotating it making sure the vinegar covers all areas inside the tank.Then I drain the tank and rinse out with water.If it still has rust,I pour the vinegar back in the tank through a funnel with a coffee filter in it to strain out the debris.For really bad tanks,it has taken me nearly a week to get them clean enough to coat with POR-15.Vinegar here is $3 a gallon so it's cheaper than most other solutions.

Posted on Oct 17, 2013

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Posted on Jan 02, 2017

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Hi Anonymous, I am sorry you can't find the first and best tool you ever bought for your Bajaj but despair not for a mere $10 you can download another one. For more information about your issue, please visit the websites below. Good luck and have a nice day.
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A couple things you can do here...

1) Drain the tank, blow it dry using compressed air, and get all the rust out that you can. Use an acid wash / rinse to help remove the rest of the rust. Coat the tank inside with a tank sealer like that from kbs-coatings or caswell.

2) Have a metal shop make you a new tank that will approximate the old one.

3) Install a fuel filter that will catch the rust particles (left over after blowing it out) and be done with it

4) Use an external fuel tank (marine comes to mind) instead of onboard fuel tank.

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1 Answer

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