Question about 2005 kawasaki KLR 250

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IDLE ON A BAYOU 250

HAVING THE SAME IDLE PROBLEM AS CAT. SOAKED CARB AND PUT NEW CARB KIT IN, STILL HAVING IDLE ISSUES. I HAVE TO CONSTANTLY PLAY WITH CHOKE EVEN AFTER IDLE SCREW IS ADJUSTED. IT IS REALLY WHIPPIN MY @#$. HELP !

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Clean all jets in carb.idle jet is a long jet with 6 to 8 holes no the side & 1 on the bottom.

Posted on Apr 23, 2009

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Posted on Jan 02, 2017

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I have a 90 Kawasaki KLF300 Bayou 4X4 and I am having a problem with it running too rich no matter what I do. I have taken the carb apart several times, reset the mixture screw to factory setting. I have...


Hey Dave,
thought I answered this already,,,??? Classic "brass kit" symptom! >>> You need a "brass kit".. this is the needle jet and the jet needle in the center of the carb. The jet needle is the thin needle that hangs down from the center of the slide... The needle jet is the "hole" that the jet needle slides into...Remove the carb, take the bowl off, remove the main jet, the needle jet holder should be able to be gently tapped out, the needle jet is a short brasspiece,, it comes out through the hole where the slide goes,,, reinstall the NEW needle jet, needle jet holder...(it may have a groove in it for correct location). once its seated, you can reinstall the main jet..NOW >> to install a new jet needle,,, remove the slide from the carb.. remove the spring and seat from the slide that holds the needle jet in place.. NOTE which groove the clip is in on the old needle.... (should be the middle one). re install the new needle, reinstall everything else and your atv WILL run fine for a long time..This is a common problem on ATV's..
you need part #'s
1990 Kawasaki BAYOU 300 4X4 KLF300 C2 Carburetor

http://www.kawasakipartshouse.com/oemparts/p/kawasaki/16009-1503/needle-jet-n36w

http://www.kawasakipartshouse.com/oemparts/p/kawasaki/16017-1270/jet-needle-6

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1 Answer

Been sitting for 6 months. put new spark plug in and cleaned out old gas. still having trouble starting


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I have a 2006 Kawasaki Bayou 250 it is always fowling spark


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Kawasaki 300 bayou won't rev up.


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remover all plastic/ rubber parts
then soak the whole carb body and slow jet in lacquer thinner

the slow speed jet/needle circuit needs to be cleaned with just 1 strand from 18 gauge copper wire going through all passages an holes pilot circuit in pic2989f1c.jpg

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