Question about 2004 Husaberg Fe 650 e

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Husaberg 04 650fe when at operating temp this bike is unstopable, it does everything well. . BUT. . it will not fire up cold short of running the battery flat 3-4 times n kickin it over for half hour. . .everything mechanical & electrical has been reset & or replaced. . . .help! its doin my head in!

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  • sandie658 Apr 13, 2009

    u guys are a joke! cost me 20bucks for advice from a first year apprentice.... experts my arse, when it got to hard u bailed. . . 

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  • 3,567 Answers

Get a new battery. It is probably not holding a full charge overnight and only gives a weak spark when morning comes.

Posted on Apr 13, 2009

  • tombones Apr 13, 2009

    Add water to the battery. Enough to cover the plates in each cell.
    The battery may be on its' last legs. Charge it with a 1 or 2 amp charger, If it won't take a charge and hold it then it's time for a new battery. Just because a battery has SOME power does't mean it has ENOUGH power to give a good spark after sitting overnight. If you have already replaced the battery it was't specifically stated in the original posting.



    Sorry if I stated only the most likely cause of the starting problem. I understand how frustrating a bike can be. The information below is a compilation coming directly from the 2004 Husaberg service manual.



    Install a new stock spark plug and set the gap to 6mm. Clean the carburetor paying special attention to the idle circuit. Move the jet needle clip one notch lower. Clean or replace the air filter. Install new intake manifold gaskets to eliminate any possible air leaks. Use the choke when starting. Re-set valve lash to manufacturers specifications. Check compression with a thought to lapping the valves to get a better valve seat. Get a spray can of starting fluid. Check the high tension lead. It should be clean and a tight fit. Check all other electrical connections. Be sure they are all clean and tight. Check the connection of the CDI, the pulse generator may have oxidation. Be sure the battery terminals are clean and tight as well.



    Check the de-compression cable adjustment. If the engine is flooded then use the de-compressor. Check the Hot Start device. It should be pushed inward. Check to be sure the accelerator pump is functioning properly. As a result of engine vibrations, the throttle valve, jet needle and needle jet are subjected to increased wear. This wear may cause the carburetor to malfunction. Therefor these parts should be replaced every 200 hours of operation.



    I have 40 years experience.



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Posted on Jan 02, 2017

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I was fitting a after market tail light the other nite and had the engine running as to have power to identife wich wire did what (testing with a multi meter) and the engine stoped as if it was switched...


Hi, Jonti16 and the usual suspects are:
1. Fouled spark plugs.
2. Severely discharged or a damaged battery, should have 12.5 volts or better and be able to pass a load test if necessary.
3. Check battery terminals for damage or corrosion, check the battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter if necessary.
4. Loose connection at ignition coil or plug between ignition sensor and CDI box.
5. Spark plug cables shorting or leaking, spark plug cable connections loose, check for spark leakage in the dark.
6. Faulty ignition coil, pick up coil, trigger coil or CDI box testing needs to be checked with an ohmmeter at 70 degrees Fahrenheit
7. Faulty safety switches clutch, kickstand, neutral, off/on etc.
8. Faulty ignition switch.
For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
No spark AGAIN
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HUSABERG FE 450 Repair Manual
http://dirtypart.com/manuals/filer/Husaberg/Husaberg%20Repmanual%20-05.pdf
http://dirtypart.com/manuals/filer/Husaberg/Husaberg%202001-2002%20SPARE%20PARTS%20MANUAL.pdf
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1 Answer

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1 Answer

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Displayed Fault Codes For The ‘Liners
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  • 15 - Throttle Position Sensor (open or shorted)
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  • 18 - EXUP Motor Locked Up – Frozen
  • 19 - Blue/Black ECU wire broken or disconnected <<Dead Engine>>
  • 22 - Air Temp Sensor (in headlight) (open or shorted)
  • 24 - O2 Sensor – No Normal Signal Received
  • 25 - Cyl #2 Intake Air Pressure Sensor (open or shorted)
  • 26 - Cyl #2 Intake Air Pressure Sensor (hose system) - Clogged or detached
  • 28 - Engine Temp. Sensor (open or shorted)
  • 30 - Lean Angle Sensor Latched Up (Bike Laid Down) <<Dead Engine>>
  • 33 - Cyl #1 L. or R. Faulty Ignition Coil << May Run >>
  • 34 - Cyl #2 L. or R. Faulty Ignition Coil << May Run >>
  • 35 - Cyl #1 L. or R. Faulty Ignition coil << May Run >>
  • 36 - Cyl #2 L. or R. Faulty Ignition Coil << May Run >>
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1 Answer

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1 Answer

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