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Remove baffle can any one explain to me how to remove the baffle on a 1991 Honda xr 250l the dual sport one where its for street and off road off the exhaust to make bike louder

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  • Anonymous Mar 16, 2014

    I have Samson street sweepers with baffles. How can I remove the baffles?
    Thank you, Ken n Kurt


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  • Motorcycles Master
  • 8,404 Answers

Noise is annoying. Not only that, motorcycles are finely tuned machines. Messing with the balance upsets performance. Please don't do this. If you want noise, get some head phones and turn up the volume. Please don't cast negative on all the rest of us motorcycle riders who try not to annoy others with the excessive noise.

Posted on Jul 29, 2013

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Posted on Jan 02, 2017

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SOURCE: How do I remove the exhaust baffles on a stock

baffles are either welded in, or bolted in at back of tail pipe. if welded you will have to chiesle them of or cut the welds off with dremel tool.plz rate-bozcro

Posted on Sep 13, 2009

  • 146 Answers

SOURCE: 1983 Honda XR 350 - Reattaching the exhaust pipe w/ flanges.

I cant quite figure out which spacers you are refering to. The only thing I can think to suggest is the exhaust schematic on If I knew for sure I could try to look at my bike but there's no telling what previous owners could have done. Sorry. I'd really like to help.

Posted on Feb 19, 2010

  • 1508 Answers

SOURCE: will a 1994 xr 250l start with a dead battery


Posted on Apr 05, 2010

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SOURCE: The BAFFLE fell off of Honda CRF 230 - replaceable? New exhaust?

I would say no. Is it just a slip on? Or was it clamped,? welded? How did it fall off? Even if the guts came flying out the end, they can be put back in. My exhaust system is just pressed together, I can pull it apart and rewrap the fiberglass and won't hurt a thing. Some exhausts are held together by a spring. Check it out. Hope this helps.

Posted on Apr 19, 2010

  • 141 Answers

SOURCE: how do you remove baffles out of the bike

On my 1998 I cut old muffler off. Inside I found smaller pipes. I could remove the baffles. So I order the same size pipe as the out side pipe from JEGS. Welded it over the smaller pipe. Has a nice tone and now getting better MPG. Hope this helps. My HD friends will not ride on my right. They say it's to loud.

Posted on May 18, 2010

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The best way to learn how to do this is to go to youtube and watch a video on how to do it. That's the way I get the answers to all my stuff I have the same bike and have done all my work. Once you remove the baffles you will need to put tourque cones in the exhaust between the pipes and the cylinder head to provide enough back pressure so your engine will run right. The Harley shop has them they don't cost much. Just a doughnut shape piece of metal. Then the bike will run good and sound good too.

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Hi, Polkcounty86 for this scenario you will need your service, parts fiche, and owners manual if you can't find the best tool you ever bought for your Honda, despair not, for a mere zero $0 you can download another one. For more information about your issue and valuable "FREE" downloads that you will need for viewing and printing please click on the blue links below. Good luck and have a wonderful day.
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