Question about 2004 Harley Davidson XL 1200 C Sportster Custom
My wife bought this for me on Valentines day! NEW There's only -4300- Mi. on this bike. Do the starters on this modle go out early on all of them? Starter spins but will not ingage flywheel. Can I just replace the cylinnoid, like on my '77 TRANS-AM - seprate, but together?
Posted by Anonymous on
Hi Anonymous, it sounds the like starter drive/clutch has gone south, it has components inside, that when spinning, centrifugal forces cause them to grab or lock into permanently fixed counterparts. The gear only spins one way and locks the other way. If you have one that spins both ways it has failed and needs to be replaced. Please visit the web site below for more help and good luck.
Posted on May 31, 2015
a 6ya expert can help you resolve that issue over the phone in a minute or two.
best thing about this new service is that you are never placed on hold and get to talk to real repairmen in the US.
the service is completely free and covers almost anything you can think of (from cars to computers, handyman, and even drones).
click here to download the app (for users in the US for now) and get all the help you need.
Posted on Jan 02, 2017
sounds like starter is pullin' alot of juice away from the ignition..this can also happen if your battery is less than optimal...to test this try jumpstarting with donor vehicles engine NOT running...if she fires right up then try charging your battery fully and if still won't handle it, time for a new battery...good luck to you friend...Tim
Posted on Jun 06, 2009
what exactly are you looking for? overhaul,diagnostics If you know its the starter and cost is your concern you can usually find somthing aftermarket that will do the job for less than parts and time for a rebuild on a factory unit
Posted on Dec 30, 2009
I'm not quite sure I understand what you're asking. I see a mention of two starters and a battery. Is the starter not turning the engine over or is the engine turning over but not firing? One thing you did say was "you were jumping the bike off in COLD WEATHER one day". How cold was it? If the battery was dead and the temp was below say 30°, the battery could have frozen. When this happens, it shorts out on the inside. You could have a cell shorted out internally in the battery and only getting 10 volts or so out of it. Connect a volt meter across the battery the next time you try to start it. If the voltage falls below 11 volts, buy a new battery.
Posted on Jul 24, 2010
The way the solenoid it designed, the starter gear MUST engage the ring gear in order for the starter to start turning. The plunger inside the solenoid has to go all the way forward in order to make electrical contact to start the motor.
Now, that doesn't mean that the starter gear WILL turn the engine. It sounds like you've got a bad "over running" clutch. When these units go bad, you can hear the starter motor running but the engine is not turning over.
Now, here's the rub on that. If you have the abilitiy to remove the starter, disassemble it, and replace it, you can save yourself some money. If not, you're better off simply replacing the starter.
The part cost about $100 but the time it takes to put it in will quickly eat up any savings you might have by repairing the starter rather than replacing it. Labor rates are high these days.
Posted on Aug 20, 2010
this is caused by a bad starter solenoid, or a bad starter switch. first check the switch with a meter and make sure it is releasing contact. if the switch checks out good -- then the solenoid is at fault and needs to be replaced.
Posted on Feb 12, 2011
Tips for a great answer:
Mar 03, 2013 | 2004 Harley Davidson XL 1200 R Sporster...
Jul 18, 2012 | Harley Davidson Motorcycles
Jul 01, 2011 | 2004 Harley Davidson XL 1200 R Sporster...
Jun 23, 2011 | 2004 Harley Davidson XL 1200 R Sporster...
Feb 28, 2011 | 2004 Harley Davidson XL 1200 R Sporster...
Nov 08, 2010 | 2006 Harley Davidson XL 1200 R Sporster...
Sep 03, 2010 | 2004 Harley Davidson XL 1200 R Sporster...
Jan 23, 2010 | 2004 Harley Davidson XL 1200 R Sporster...
May 27, 2009 | 2004 Harley Davidson XL 1200 R Sporster...
109 people viewed this question
Usually answered in minutes!
Step 2: Please assign your manual to a product: