Question about 2004 Harley Davidson XL 1200 C Sportster Custom

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2004 SPORSTER ROADSTER -XL-1200 STARTER PROBLEMS??

My wife bought this for me on Valentines day! NEW There's only -4300- Mi. on this bike. Do the starters on this modle go out early on all of them? Starter spins but will not ingage flywheel. Can I just replace the cylinnoid, like on my '77 TRANS-AM - seprate, but together?

Posted by Anonymous on

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  • Harley Davidson Master
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Hi Anonymous, it sounds the like starter drive/clutch has gone south, it has components inside, that when spinning, centrifugal forces cause them to grab or lock into permanently fixed counterparts. The gear only spins one way and locks the other way. If you have one that spins both ways it has failed and needs to be replaced. Please visit the web site below for more help and good luck.

Posted on May 31, 2015

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Posted on Jan 02, 2017

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  • 200 Answers

SOURCE: 1999 sporster 1200 starting prolem

sounds like starter is pullin' alot of juice away from the ignition..this can also happen if your battery is less than optimal...to test this try jumpstarting with donor vehicles engine NOT running...if she fires right up then try charging your battery fully and if still won't handle it, time for a new battery...good luck to you friend...Tim

Posted on Jun 06, 2009

  • 116 Answers

SOURCE: repair starter 2006 Harley Davidson Sporster 1200

what exactly are you looking for? overhaul,diagnostics If you know its the starter and cost is your concern you can usually find somthing aftermarket that will do the job for less than parts and time for a rebuild on a factory unit

Posted on Dec 30, 2009

wd4ity
  • 4565 Answers

SOURCE: 2006 BBC Venom Pro-Street Chopper will Not start

I'm not quite sure I understand what you're asking. I see a mention of two starters and a battery. Is the starter not turning the engine over or is the engine turning over but not firing? One thing you did say was "you were jumping the bike off in COLD WEATHER one day". How cold was it? If the battery was dead and the temp was below say 30°, the battery could have frozen. When this happens, it shorts out on the inside. You could have a cell shorted out internally in the battery and only getting 10 volts or so out of it. Connect a volt meter across the battery the next time you try to start it. If the voltage falls below 11 volts, buy a new battery.

Good luck
Steve

Posted on Jul 24, 2010

wd4ity
  • 4565 Answers

SOURCE: Starter is ingaging but not but ingaging flywheel

The way the solenoid it designed, the starter gear MUST engage the ring gear in order for the starter to start turning. The plunger inside the solenoid has to go all the way forward in order to make electrical contact to start the motor.

Now, that doesn't mean that the starter gear WILL turn the engine. It sounds like you've got a bad "over running" clutch. When these units go bad, you can hear the starter motor running but the engine is not turning over.

Now, here's the rub on that. If you have the abilitiy to remove the starter, disassemble it, and replace it, you can save yourself some money. If not, you're better off simply replacing the starter.

The part cost about $100 but the time it takes to put it in will quickly eat up any savings you might have by repairing the starter rather than replacing it. Labor rates are high these days.

Good Luck
Steve

Posted on Aug 20, 2010

snowghost1
  • 784 Answers

SOURCE: 2006 H-D Sportster 1200 roadster. The starter

this is caused by a bad starter solenoid, or a bad starter switch. first check the switch with a meter and make sure it is releasing contact. if the switch checks out good -- then the solenoid is at fault and needs to be replaced.

c...

Posted on Feb 12, 2011

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1 Answer

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Hi Anonymous, timing on a 2004 XL 1200 is non adjustable. Check the connection to your CKP sensor it could be compromised. Good luck.

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Hard to get it to turn over


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1988 1200 sporster i hear tapping in rocker box sounds like therre loose also when first started misses on one cyclender after one minute runs fine


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Jun 23, 2011 | 2004 Harley Davidson XL 1200 R Sporster...

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When trying to start the bike (1989 1200 sportster) sometimes there is no connection, sometime a clicking sound, and sometime it engages.


This sounds like a bad starter relay -- that is what is making the clicking noise -- it sounds like it has burned contacts which sometimes connect and sometimes don't.

More info, let me know.

Charlie

Feb 28, 2011 | 2004 Harley Davidson XL 1200 R Sporster...

1 Answer

How to change the steering lock for my 2004 sportster xl 1200 R Thanks


Hi Samtan64, take a ride over to your local dealers service department I'm sure they will be happy to offer advice and assistance concerning your issue. Have a nice day

Jan 23, 2010 | 2004 Harley Davidson XL 1200 R Sporster...

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2004 1200 r oil light came on killed the starter fulll of oil?


The oil light should come on when you turn the key on, then go out when the engine starts. It is NOT an oil level light, it shows PRESSURE.

Your "click" is a bad/corroded connection on the starter terminals , battery terminals, low battery, bad wires, or a defective solenoid. Charge the battery. Disconnect the negative battery cable, then the positive. Remove the nuts holding the wires to the starter, clean all connections at the starter, frame and battery with a wire brush. Get them CLEAN!! Make sure the big cables are in good shape. If that doesn't fix it, you will need a solenoid. Maybe a starter and/or relay too.

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