Question about 2003 Suzuki VS 800 Intruder

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2003 Suzuki VS 800 Intruder engine bogging

My 2003 Suzuki Volusia bogging, backfire and popping through the carburetor .and though the tailpipe when bogging I have to hold the throttle open and black smoke comes out then it clears up an starts running ok till I try revving it up. I changed the air filter with an aftermarket one not sure if I got some bad gas how do I clean the carburetor? @

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  • Sean Bragg
    Sean Bragg Mar 16, 2019

    I am having the same problem with my vs800. Did you ever figure out the problem?

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  • Contributor
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Can be timeimg or bad cdi but sounds like the vavles r to tight or can be bent . cheek vavles gap resit thim and at the same time you can cheek timeing

Posted on Dec 24, 2017

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  • Master
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Hi,before you start takeing the carbs appart just check that the ignition timeing is ok,

Posted on Dec 23, 2017

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Posted on Jan 02, 2017

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SOURCE: 2003 Suzuki Volusia 1,600 miles. Runs on choke

do you have a k and n air filter,or the like?

Posted on May 28, 2010

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1 Answer

2003 Suzuki VS 800 Intruder how to replace the speedometer


Hi, Dorothyan for this scenario you will need your service manual that has all fastener torque specs and a wiring diagram on the back pages, parts fiche, and owners manual if you can't find the best tool you ever bought for your Suzuki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
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2002 Suzuki VS 800 Intruder running lights not working


Hi, Deana what you are missing is the ability to properly track down a simple wiring issue so get out your test light, read the wiring diagram provided and track down the open-short-ground and the usual suspects are:
1. Bulbs are burnt out.
2. Light circuit fuse was blown.
3. Faulty ignition switch.
4. Faulty, corroded or cut wire connector, pins, sockets etc. in the running light circuit.
5. Loose, broken or corroded common ground.
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Sep 17, 2018 | 2002 Suzuki VS 800 Intruder

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2001 Suzuki VS 800 Intruder fuel line routing


Hi, Michael for this scenario you will need your service manual that has all fastener torque specs and a wiring diagram on the back pages, parts fiche, and owners manual if you can't find the best tool you ever bought for your Suzuki, despair not, for a mere zero $0 you can download another one.
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May 05, 2018 | 2001 Suzuki VS 800 Intruder

1 Answer

2001 Suzuki VS 800 Intruder hesitates 50-55 MPH


Hi, Robert and the usual suspects are:
1. Installation of a different camshaft.
2. Different exhaust system or "STRAIGHT PIPES"
3. Faulty advance curve.
4. Multiple carburetors not in sync.
5. Improperly installed jet kit or wrong kit.
6. Carburetor internal malfunction.
7. Fuel mixture too rich.
8. Fuel mixture too lean.
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For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
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Jul 12, 2017 | 2001 Suzuki VS 800 Intruder

1 Answer

Where do you fill and drain the gear box for a Suzuki Volusia intruder 2002 800


I figure that engine and gearbox use the same oil filling; but check the following:
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    www.volusiariders.com/.../186127-need-2002-suzuki-volusia-800-owne... Apr 26, 2009 - Suzuki Volusia Forums : Intruder Volusia and Boulevard Forum ... Thanked 0 Times in 0 Posts. Need 2002 Suzuki Volusia 800 Owners Manual ...

Apr 28, 2015 | Suzuki Motorcycles

1 Answer

Can not find the gas shut off 2003 Volusia Intruder


If im not mistaken its right here. Im not real familure with your bike so i might be wrong. I hope this helps4_1_2012_5_24_06_am.jpg

Apr 01, 2012 | 2003 Suzuki VS 800 Intruder

1 Answer

What is the engine oil capacity and type of oil for a 2003 suzuki volusia vl800?


Hi, the oil for a vl 800 intruder 2001-2004 is
10w40 SG, it holds 3.4 litres, buy 4 litres and recheck level after initial starting,
Regards Paul

Feb 23, 2011 | 2003 Suzuki VL 800 Volusia

1 Answer

How to change jets in carb 2003 vl 800 intruder volusia


Just unscrew the old jet and screw the new one in. The diagram below is the carb you have.

A “very helpful” rating on this answer? Thanks!


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Jul 03, 2009 | 2003 Suzuki VS 800 Intruder

2 Answers

Where can I get a manual for my 2004 Suzuki Volusia 800.


just type Suzuki VS 800 Intruder in google search. haynes on line will appear and you will see their posted manual.

Apr 15, 2009 | 1996 Suzuki VS 800 Intruder

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