Question about 1990 Yamaha XJ 900 F

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1990 Yamaha XJ 900 F do you know the clutch plate thickness and spring free length?

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Hi, Anonymous for this scenario you will need your service/owners manual if you can't find the first and best tool you ever bought for your Yamaha, despair not, for a mere zero $ you can download another one. For more information about your issue and valuable "FREE" downloads that you will need please click on the links below. Good luck and have a nice day.
XJ PARTS CATALOG SECTION CLUTCH TRANNY DRIVETRAIN
How To Change your clutch and fix rattle
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Posted on Dec 31, 2016

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Posted on Jan 02, 2017

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SOURCE: Minimum thickness for friction clutch plates

0,5-1mm

Posted on May 19, 2009

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Oil should be 10W40 SF or SG grade. Anything else will cause the clutch to slip. There must be freeplay on the clutch cable (0.4-0.6in). Adjust handle bar clutch lever screw all the way out then adjust at gearbox end and revert to handle bar adjustment for fine adjustments. If this does not solve the problem take the clutch apart and measure driven plate thickness (3.12in minimum for the 1st plate and 2.62in minimum for the others)
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If the discs, driven plates or bucket is worn it will cause slippage.
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First I would check cable is free in its case and not fouled anywhere. Next check the actuating screw that converts pull to push motionis it greased nicely and smooth in operation? Is the clutch push rod straight? Are any ball brgs fitted on it? (some may not apply to sei). Now guess you should re check the basic adjustments of cable and actuator. (may be onc/case cover) Finally I would check the clutch spring free length agaunst specscheck the basket is tight on shaft, check the basket for wear grooves onthe tangs, if necc take a file to emm! must be smooth. Check no wear groovs or burs on centre hub where plates side. Are plates within wear specs? Not burnt / blued up?Have you the correct oil in engine? (too thick wil drag). You havnt put a friction modifier in it? Hope this helps although you prob tried it all!! good luck,,,,

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