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Push rods im not sure if the push rod has gone through the plate.. the problem i have is the lever on the gear box which the cable pulls up< even when the cable is out > the lever goes freely up un down, What can be the problem?

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  • Motorcycles Master
  • 3,799 Answers

A badly adjusted clutch cable. They are only made of wire and the constant pulling causes the wire to stretch. That is why you should adjust the cable every 1000 miles at the most. But you should check it at least once a week.

Posted on May 03, 2013

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Posted on Jan 02, 2017

  • 1 Answer

SOURCE: Clutch wont engage after kickstarter shaft installation.

The clutch lever must have been pushed in when i tried to install the push rod the first time so the push rod didn't get pushed in all the way.

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Posted on May 30, 2009

  • 32 Answers

SOURCE: Clutch push rod will not depress to engage

go to this http://www.cmsnl.com/yamaha-rt1-19701971_model8356/partslist/A-09.html and then click on "view big image", this will give you a diagram of the clutch etc,, the adjustment (No. 26) may need looking at, or (No.11,12,) have broken.Basically you turn 26 in (clockwise) untill you feel light resistance then back off 1/2 turn (been years since i worked on one of these!) this should give you freeplay, have you just got the bike?, and do you think it has been stripped lately(ie the clutch). PS I am not affiliated with the web site i offered above, just a handy reference for you maybe? cheers

Posted on Jul 24, 2009

  • 3567 Answers

SOURCE: 2006 yz 125 breaking push rod in clutch

That is a bit strange. Did the previous owner install stronger springs than the stock ones? Compare the effort to pull your clutch handle to what it takes on a new 125. Be sure you have clean 10w40 motor oil in the gearbox. No synthetics or special additives. Replace the rod and the lever assembly. The rod, lever and oil should eliminate the problem assuming the springs are stock.

Can I get a “very helpful” rating on this answer?
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Posted on Sep 01, 2009

Testimonial: "Thanks, very helpful because you were right, stiffer springs were added."

miket756
  • 2702 Answers

SOURCE: I have a 2001 kawasaki zr7s. My clutch is acting

the "cluch push rod" should be pushed back by the cluch springs, if there was a bearing on the end it would have broken up and be laying inside the cluch case in bits! if you have taken the cluch to bits there is a thrust washer behind the cluch body and gear box shaft if you left this washer out you wont have a cluch? best bet is get a hayns service book for your bike maybe off e-bay and you will have all the info you need to fix it plus all the photos as well of all the parts

Posted on Jan 15, 2010

sisadsl
  • 1508 Answers

SOURCE: started bike, pulled clutch lever,

The clutch lever should have some tension, so could be a problem with the hydraulic actuator stuck, or a failure of the clutch. try bleeding the clutch, or pull the clutch cover off and see if the pressure plate moves

Posted on Apr 25, 2010

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Replaced clutch plates drove for three months .clutch lever hard as rock now and won't go in any gear


Hi Lewis, when you rode for those 3 months was everything working OK?

If all was OK I would check the clutch cable, remove the cable at both ends and check the inner can be moved easily by push/pulling using your finger and thumb. If the cable inner is stiff to move try lubing it.

If you cannot move the inner cable at all you need to replace the complete cable with a new one.

Please make sure when you refit the cable the route of the cable does not make it bind or lock up. I use this technique when fitting cables as I route the cable I constantly move the inner cable to ensure it moves freely. Good lock and I hope this helps

Mar 25, 2015 | Motorcycles

1 Answer

I pull the clutch lever and it wont disengage. Before i ave done some work on it, pull out the front sprocket cover and took out the push rod (chain sprocket change), put back the cover in place than the...


Drain the oil and Pull the clutch cover off. That rod connects to the clutch push button. sounds like it fell out. Undo all the little clutch cover bolts. Carefully pull the cover off leaving all the clutch plates in a stack as some are different to others usually the first or last plate .Check the center of this plate as that is where the button usually is. Put it all back together and check clutch with cover off. You should see it move away as you pull the lever. Make sure you back off your clutch first. Hope this helps cheers

Oct 23, 2013 | 2004 Suzuki GSX-R 750

1 Answer

My son has recently purchased a YZ 250 2 stroke 2006 , the clutch was non existent , removed clutch arrangement , measured the springs all ok , measured the plates all ok , inspected basket all ok ,...


The pressure plate should move when the clutch lever is pulled in if not then ther is something missing or worn not sure on a yamaha but on a honda I think there is a bearing or bushing on the pushrod on the left side of the the tramsmission make sure everything is there look at the parts diagram http://yamahapartshouse.com/oemparts/a/yam/50045a12f8700209bc793c69/clutch

Dec 23, 2012 | Yamaha Motorcycles

1 Answer

1970 650 trimuph wont take any gears just grinds


Clutch might be good, but it could be out of adjustment.

One test is with engine off, pull in clutch and cycle kickstarter a few times.

There should be drag for the first 2-3 kicks, then it should free up (the clutch plates tend to "weld up" [just a term] from heat wile running).

If not remove primary cover.

Pull in clutch lever, cycle kickstarter, and watch that pressure plate isn't "wobbling" as it turns.
If it does, you'll have to tighten 1 or 2 of the 3 clutch spring nuts to get it to turn true.

Then adjust the clutch pushrod free play.
In the center of clutch pressure plate, loosen lock nut and back off adjuster screw.
Tighten screw until it you fell it just "touch" the push rod behind it.
Back off the screw 1/4 to 1/2, hold it from turning, and lock down the lock nut.
Adjust the clutch cable so there's about 1/16" to 1/8" slack at the lever end.

Sep 04, 2012 | Triumph Bonneville Motorcycles

1 Answer

Dead clutch lever


http://www.cmsnl.com/yamaha-yzf-r6mmc-2000_model10891/partslist/

The clutch cable actuates an axle with a gear at the other end. This gear bears against step gears on the thrust rod, which pushes against clutch. Make sure there is a circlip at BOTH ends of this axle. When replacing cover, ensure axle is returned fully with handlever out, and spring is in place on actuating fulcrum of the axle. Thrust rod must bear against roller bearing of the clutch pressure plate. Make sure step gears engage at first tooth when operating handlever. The above link provides an exploded view of the entire bike in appropriate sections as an aid.
Cheers.

May 04, 2010 | 2000 Yamaha YZF-R6

1 Answer

I have a wet clutch an it wont engage the cable broke and the main shaft for the clutch on the inside is loose and moves aroundand i have a 2002 but on the web site it only has 2003 so i put that


I think you mean that the clutch has a broken cable and it is constantly engaged. The clutch dis-engages from the gear box when the clutch lever is pulled in. The push lever axle (I think this is what you are calling the main shaft) sits in a hole on the side cover. The gear on the axle engages the push rod and the push rod separates the clutch plates by pushing on the pressure plate to dis -engage the transmission. If the axle shaft is loose, check the lock bolt. Also check the cover plate. Is the casing cracked or broken at the mounting point?

If you are calling the push rod "the main shaft", then some movement is normal when the clutch is engaged as would happen with a broken cable. Please rate my answer. Thanks.
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Feb 16, 2010 | 2003 Yamaha YZ 125

1 Answer

Theres a rod in the bottom of my yz250f enegine 2004 wtf is it?


You are probably refering to the clutch push rod. When the clutch lever is pulled in it moves the clutch arm on the outside of the caseing. This actuates the clutch push lever to push the rod into the center case. The internal end of the rod actually pushes the clutch apart to disengage the gears from the crankshaft. Without the rod there would be no clutch action.
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Oct 26, 2009 | 2004 Yamaha YZ 250 F

1 Answer

Im installing a new clutch paw an im not sure witch way the curve of the fingers should go


I am going to assume that you're talking about the "finger" on a four speed transmission. It's difficult to explain how it's supposed to look. So, I'm going to tell you how it works. When you pull the clutch lever in, the cable pulls the clutch release arm towards the front of the bike. The "finger" straddles the throwout bearing with very tip end of the clutch release rod extending between the two "fingers" of the "finger" itself. The tip of the clutch release rod goes in the slot between the fingers. This pushed the rod towards the other side of the bike and pushes the pressure plate to the release the tension on the clutch pack.

Hold the end cover of the transmission up like you're going to put it on the transmission. The clutch release arm should point towards the center of the bike. The "fingers should point to the rear of the bike with the flat side towards the center of the bike.

Does this make sense? If not, write me directly at wd4ity@bellsouth.net

Oct 24, 2009 | Harley Davidson FXDL Dyna Low Rider...

1 Answer

I need a diagram of a 1969 vw handbrake lever I have the button spring and rod that goes into the lever but cant see what holds the rod and spring in place Thanks


You have to loosen the parking brake cables so you can pull the handle up as far as it will go. You may have to take the cables off the handle. When you do this if you look down from the front towards the pivot of the handle you'll see a small lever that can be turned, it has teeth on one end a like a flat ball on the other. Slide down the rod and use a screw driver to spin plate around so the flat ball end goes into the hook of the rod. So as you press the button it will move and unlock from the teeth on the gear that stays in place. Reattach your parking brake cables and adjust and the job will be done.

Oct 10, 2009 | Volkswagen Beetle Cars & Trucks

1 Answer

Clutch push rod will not depress to engage


go to this http://www.cmsnl.com/yamaha-rt1-19701971_model8356/partslist/A-09.html and then click on "view big image", this will give you a diagram of the clutch etc,, the adjustment (No. 26) may need looking at, or (No.11,12,) have broken.Basically you turn 26 in (clockwise) untill you feel light resistance then back off 1/2 turn (been years since i worked on one of these!) this should give you freeplay, have you just got the bike?, and do you think it has been stripped lately(ie the clutch). PS I am not affiliated with the web site i offered above, just a handy reference for you maybe? cheers

Jul 24, 2009 | 1972 Yamaha DT 360

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