Motorcycles Logo

Related Topics:

A
Anonymous Posted on May 03, 2013

Front forks repair

How do you replace the fork oil seals on a 2004 Heritage Classic?

5 Related Answers

Anonymous

  • 2336 Answers
  • Posted on Nov 10, 2008

SOURCE: front fork oil

Take em off and do it right ... chances are high that your other tube seal is about to go as well, so do both of them at the same time. Even if you can't do it on your own (There may be a special tool involved that you don't have) you can still take the separated tubes to the shop, and you'll be charged alot less since you did the removal work yourself!

Ad

kwd27

  • 6 Answers
  • Posted on Dec 30, 2008

SOURCE: front fork leaking oil from bottom of the seal.

This is one of the few things that I recommend you take to a shop - you need some very special tools and techniques to fix this problem. Sorry,
Kevin

Anonymous

  • 74 Answers
  • Posted on Jan 16, 2009

SOURCE: Fork oil level: 2006 KDX 200

This all depends on what size forks you have, but a good rule of thumb is 120ml. After that then what you want to do is to ride the bike and make adjustments to your front end until your liking.

Anonymous

  • 132 Answers
  • Posted on Apr 28, 2009

SOURCE: how to replace fork dust and oil seals on a kx125

i would do the same as the other post has said, but i would use the old seal to drive the new seal in with a rubber mallet that way you cant damage the fork.

Anonymous

  • 53 Answers
  • Posted on May 17, 2009

SOURCE: front fork leaking oil from bottom of the seal.

change the oil seals and oil in the fork,and avoid wheelies on the bike and off road biking 

Ad

Add Your Answer

×

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

4helpful
2answers

In changing 2005 Harley Heritage Model FLSTCI fork oil, how many ounces of fork oil should I use? What does wet or dry mean?

I'm sorry but I don't have the specs on the quantity and type of fork oil for your year and model bike. I work on the older bikes that the dealers will no longer service. But, I can describe the difference between the "wet" and "dry" conditions of the fork assembly. If you take the front forks apart, clean them out, and put them back together with no oil in them, they are considered "dry". For a simple drain and refill type oil change on them where you don't get all the oil out of them, they are considered "wet". I hope this helps, You can call you local dealer's service department and they should tell you the quantity and viscosity of the oil that goes in the front forks on your machine. They'll tell you something like 6 ounces of "Type E" oil, for example. Harley-Davidson uses these types of specs to describe their oils. If you go to a website for fork oil, like PJ1, they may give a cross reference or equivalency chart for converting H-D "Type E" to their oil. I think that would be their 30 weight oil. If the front end seems too "stiff" with 30 weight, you can drop down to 20 weight. I think Honda makes a 25 weight but not sure. Your Harley won't mind the Honda oil. BG.

Good Luck
Steve
4helpful
1answer

I have a 2002 flstc , just replaced the " fork seals ", still leaking on left side. i was told to replace " oil seals " under the " slide tube cap " and spacer. will this...

Well, yes. The fork seals are located at the top of the fork slider un the "slide tube cap". This makes me wonder exactly what did you replace when you say that you just replaced the "fork seals". To get to these oil seals, you have to disassemble the forks tubes. Remove the front wheel and fenders. Down where you took the axle out, look up into the end of the slider and you'll see a socket head bolt, 6mm. Loosen this bolt before you take the tube out of the triple tree. Remove and repair one tube at the time. When you get the slider off the top tube, you will see a retainer ring in the top of the slider. The seal is under this ring. The new oil seals must be replace squarely in the tube. When you reassemble the tube and put it back in the triple tree, there is a specific amount of fork oil that must be added to each tube to properly refill it. You must use the "dry" quantity when refilling the fork tube because you disassembled and completely drained the tube. I'm sorry but I don't have this quantity of fork oil for this late of a model bike. I work on the earlier model bikes only.

good luck
steve
1helpful
1answer

Oil spot when bike is parked for a while around front forkes

this isnt to big of a problem, theres an old saying about harleys, they always mark their territory. now as for the oil spot around your forks, its more than likely a bad seal on one or both of the forks allowing a bit of fork fluid to leak out.

while you can purchase the seals for less than $20 i would recomend taking it to a qualified motorcycle repair technician, do to the specialized tools involved, hope i was able to help!
3helpful
1answer

Changing front fork seals and fluid on 1997 heritage softail classic

To replace the front seals on your Heritage, you'll have to pull the windshield and the nachelle off the front of your bike. Lift the bike off the ground and remove the front wheel and fender. Then loosen the pinch bolt on the lower triple tree and take the top cap nut off at the upper triple tree. Then slide the entire fork assembly out of the steering head. Take the top plug out of the upper fork tube. There will be a large spring under this plug. When you take the spring out, there should be a tapered end on the sping. Look closely and make sure you put it back in the correct direction.

Underneath the lower fork slider where the axle goes, there is an 8mm socket head bolt. This bolt takes a special "piloted hex key" to remove it but I have gotten them out using a "brand new hex key socket" and an air wrench. The hex key socket must be brand new since the depth of the hex key socket is so shallow.

Once you have the bolt out, you can pull the fork tube out of the lower slider. The seal is in the top of the slider. Remove the snap ring and pry out the seal, Notice the direction the seal is facing. After you assemble the fork tube assembly, pour in the appropiate amount of the correct oil for a "dry" rebuild.

Reassemble that tube and do the next one. Only do one tube at the time. Don't forget to torque the pinch bolt on the lower triple tree. 25-30 foot pounds. Reinstall nachele and windshield.

Good Luck
Steve
1helpful
1answer

WHY DOES ALL THE FORKOIL LEAK OUT THE UPPER SECTION AND CAUSING THE FRONT END TO BOTTOM OUT

what you have here is a bad seal. the only thing that holds all that oil back is a rubber double lip seal. If the" slider " or fork tube has dried bugs rock chips, rust, on it in the travel of that rubber seal it can cut it and cause it to leak. you'll need to rebuild your forks with new seals.
Good luck
Mark
7helpful
1answer

How do I change the fork oil on a 2002 Heritage Soft tail Harley?

look at the fork legs at the bottom there is a bolt on both legs its only a small bolt,,, undo this bolt and the fork oil will drain out,, to refill the forks take the top nut off the fork leg near the handel bars,,,,,,dont over fill with oil,,,and only use the proper oil,,or the seals will blow out and the forks will be very stiff
1helpful
1answer

Front fork leaking oil from bottom of the seal.

change the oil seals and oil in the fork,and avoid wheelies on the bike and off road biking 
Not finding what you are looking for?

141 views

Ask a Question

Usually answered in minutes!

Top Harley Davidson Experts

Arnie Burke
Arnie Burke

Level 3 Expert

7339 Answers

Sean Wright
Sean Wright

Level 3 Expert

2045 Answers

ZJ Limited
ZJ Limited

Level 3 Expert

17989 Answers

Are you a Harley Davidson Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...