Question about 2004 Suzuki VL 800 Volusia

Open Question

I have a 2004 vl 800 Suzuki intruder volusia Lehman trike that will not move at all

It will start fine but I put it in 1st gear and it doesn't move at all it is a 2004 Suzuki intruder volusia with a Romani Lehman trike

Posted by on

Ad

6 Suggested Answers

6ya6ya
  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

Hi,
A 6ya expert can help you resolve that issue over the phone in a minute or two.
Best thing about this new service is that you are never placed on hold and get to talk to real repairmen in the US.
The service is completely free and covers almost anything you can think of (from cars to computers, handyman, and even drones).
click here to download the app (for users in the US for now) and get all the help you need.
Good luck!

Posted on Jan 02, 2017

Ad
  • 101 Answers

SOURCE: battery location for a 2004 suzuki intruder 800

Hi ...... Find where the battery is, under the seat or behind a side panel. Disconnect the black (negative lead usually with a 10mm spanner then disconect the red (positive) lead. The battery will be held in place with a 'rubber' strap or a bracket and depending on type of battery there may be a vent hose from the battery to the lower half of the bike, this just pulls off and remains in place until you replace the battery. Installation is reverse except you connect red (positive) first.
Let us know how you get on.

Posted on Jan 20, 2009

Ad
  • 1 Answer

SOURCE: battery removel for a 2004 suzuki 800 intruder

the battery is under the bike, bottom of box hinges down, just in front of rear wheel.
pain in the ***
some recomend parking bike wheels and kickstand on board for better access.

Posted on Mar 04, 2009

  • 331 Answers

SOURCE: battery removel for a 2004 suzuki 800 intruder

I know for the models till 2002 where the battery is located in front of the rear wheel.

Place the bike on her side stand
remove the negative battery lead at the left side, just below the transmission tube ( cone ) 10mm socket wrench
On the right side remove the security cap on the positive lead ( cross screwdriver ), then remove the positive lead.
The battery is hold in place with a 'floor plate'. remove both bolts of the floorplate ( on each side ) while holding the palte into place.
gently lower the plate and the battery.

I hope the 2004 model has the same assembly!

Posted on Apr 02, 2009

DickCanFixIt
  • 948 Answers

SOURCE: starts fine. sounds fine but dies upon putting it in gear

Your kickstand switch is either broken or out of position. The bike kills the engine as a safety feature if it thinks the sidestand is down and the bike is put in gear while the engine is running.

Posted on Apr 12, 2009

dushko
  • 59 Answers

SOURCE: how to change coolent

like anywhere else. what do you expect to hear if you are lazy to ask properly in a few sentences?
first have the engine cool down, then pour out the old coolAnt into a container like a distilled water  container. Add distilled water and coolant in proper volumes and crank up the engine. then de-aerate the cooling system and it's done

Posted on Apr 15, 2009

Add Your Answer

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

1 Answer

2004 Suzuki VL 800 Volusia vacuum and fuel line routing


Hi, Sir for this scenario you will need your service manual, parts fiche, and owners manual if you can't find the best tool you ever bought for your Suzuki, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
2004 Suzuki VL800 Volusia vacuum and fuel line routing Google Search
vacuum lines 02 volusia
Suzuki VL800 Service Manual
https://www.partsfish.com/page/oem-parts-for-suzuki
Suzuki VL800 Owner Manual

Dec 04, 2017 | 2004 Suzuki VL 800 Volusia

1 Answer

What is the top of line Suzuki 800


Hi, Frank the answer to this question is way above my pay grade for this situation, I would call or visit my local dealer or reputable shop's service/parts department and inquire about any possible quick fix, answers, or parts inquiry.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
Suzuki VL800 Service Manual
OEM parts for Suzuki
Suzuki VL800 Owner Manual
2004 Suzuki VL 800 Volusia Motorcycle Specs
Suzuki Intruder
Suzuki VL800 Volusia model history

Oct 16, 2017 | 2004 Suzuki VL 800 Volusia

1 Answer

Where do you fill and drain the gear box for a Suzuki Volusia intruder 2002 800


I figure that engine and gearbox use the same oil filling; but check the following:
  1. Need 2002 Suzuki Volusia 800 Owners Manual - Suzuki ...

    www.volusiariders.com/.../186127-need-2002-suzuki-volusia-800-owne... Apr 26, 2009 - Suzuki Volusia Forums : Intruder Volusia and Boulevard Forum ... Thanked 0 Times in 0 Posts. Need 2002 Suzuki Volusia 800 Owners Manual ...

Apr 28, 2015 | Suzuki Motorcycles

1 Answer

2003 Suzuki VL 800 Volusia remove sidestand


Hi, Norman the parts fiche shows it as a shouldered threaded bolt with a crimp nut remove the nut and tap out the bolt, for this scenario you will need your service/owners manual if you can't find the best tool you ever bought for your Suzuki, despair not, for a mere zero $0 you can download another one. For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
kick stand removal
Suzuki VL800 Service Manual
OEM parts for Suzuki
Suzuki VL800 Owner Manual
Suzuki VL 800 Intruder Volusia 2003
Suzuki Intruder

Jun 08, 2017 | 2003 Suzuki VL 800 Volusia

1 Answer

Motorcycle is completely dead. i already checked the battery and it has enough charge to turn on the bike, i checked the fuse and it's fine. but when i turn the ignition to the on position all of the...


Hi Sprgod, to diagnose any electrical problem you need to start with a fully charged battery, and for more information about your question please visit the website below. Good luck and have a nice day.
Suzuki VL800 Intruder Volusia 2001 2009 Repair Manual improved...

Aug 09, 2011 | 2002 Suzuki VL 800 Volusia

1 Answer

My 2001 volusioa intruder got hot on the bottom end, left side, and the shifter got really tight and hard to shift?I was told it could be low on oil and am not sure how to check it?


Engine and Transmission
The motorcycle is powered by a 805-cc, or 49.12-cubic-inch, two-cylinder, four-stroke engine. The engine's bore and stroke measure 83.0 and 74.4 millimeters, or 3.3 and 2.9 inches, respectively. The compression ratio is 9.4-to-1. The engine is liquid-cooled. Like most other bikes in its class, the 2004 Suzuki Volusia 800 features a five speed transmission,

Suspension, Brakes and Tires
The 2004 Suzuki Volusia 800 comes with an oil-damped telescopic front suspension, and link-type, oil-damped, seven-way adjustable rear suspension with spring preload. The front and rear brakes are single disc. The bike has a 130/90-16 front tire and a 170/80-15 rear tire.

Apr 23, 2011 | 2003 Suzuki VL 800 Volusia

1 Answer

What is the engine oil capacity and type of oil for a 2003 suzuki volusia vl800?


Hi, the oil for a vl 800 intruder 2001-2004 is
10w40 SG, it holds 3.4 litres, buy 4 litres and recheck level after initial starting,
Regards Paul

Feb 23, 2011 | 2003 Suzuki VL 800 Volusia

1 Answer

A friend has a 2004 Suzuki VL800 that was converted to a trike. I'm looking for a service manual or information for tearing down the final drive/transmission.


Here is a copy of the Lehman's owner's manual:
http://www.lehmantrikes.com/img/cms_doc/ownermanualonline.pdf

Lehman's does most of the VL800 conversions into trikes.

You need to contact them for a rear-end service manual.

Their contact info is:

Lehman Trikes USA, Inc.
125 Industrial Drive
Spearfish, SD 57783
USA
E-mail: sales@lehmantrikes.com
Phone: 605-642-2111
Fax: 605-642-1184
Toll Free: 1-888-3WHEELS (1-888-394-3357)

Consumer Services
If you have any questions, comments, or complaints regarding Lehman Trikes products, services, or authorized dealers, contact us and we will endeavor to obtain the answer. Our office hours are Monday - Friday, 8:00 a.m. to 5:00 p.m. MST.

Lehman Pride
Information on the Lehman Owners Group is available online or by contacting:
Lehman Pride
125 Industrial Drive
Spearfish, SD 57783 USA
E-mail: lehmanpride@lehmantrikes.com
Toll Free: 1-888-394-3357
Fax: 605-642-1184

Lehman Trikes Authorized Dealers
Contact your nearest authorized dealer for additional information about Lehman products and services.
To find a dealer near you call toll-free 1-888-3WHEELS (1-888-394-3357) or visit our online Dealer Locator.

Brochure Request
If you'd like to request a brochure, please click here.

Factory Tours
We welcome you to visit our factory! Factory Tours are given Monday through Friday at 9am, 12pm, and 3pm. For groups larger than 10 people, please contact us at 888-3WHEELS to schedule your tour.

Becoming a Dealer
To submit an application, please click here.

Frequently Asked Questions
View a list of the most common questions with the appropriate answers online.

Job Opportunities
For job opportunities and inquiries, please contact our Human Resources Department at hr@lehman3.com

Jan 02, 2011 | 2004 Suzuki VL 800 Volusia

1 Answer

Wanting to drain my gas tank on my (2002 Suzuki VL 800 Intruder Volusia). Trying to find out which line to unplug to drain the tank...


You would need to unplug both lines..
One line is for "gas" the other is "reserve"..

The tank has two wells onside..

Have a great day !

Oct 26, 2009 | 2002 Suzuki VL 800 Volusia

2 Answers

Change fuel filter on 2002 suzuki intruder volucia 800 vl


you will find there may have been water in tank which will only go through system when tank is empty 250ml of metholated spirits in to fuel tank WITH petrol should solve problem as metho evaporates water

May 17, 2009 | 2002 Suzuki VL 800 Volusia

Not finding what you are looking for?
2004 Suzuki VL 800 Volusia Logo

Related Topics:

133 people viewed this question

Ask a Question

Usually answered in minutes!

Top Suzuki Experts

yadayada
yadayada

Level 3 Expert

79186 Answers

Arnie Burke
Arnie Burke

Level 3 Expert

4825 Answers

Richard
Richard

Level 2 Expert

83 Answers

Are you a Suzuki Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...