Question about 1998 kawasaki ZZR 600

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Easyest way to change spark plugs - 1998 kawasaki ZZR 600

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You need the tank off to begin with, but its always an idea to take off at least one of the side panels to ensure it doesnt get scratched when reinstalling the tank,
once the tanks is out of the way, 2 posi drive screws hold the airbox in place, remove them and it lifts off, then you can access the plugs with a 14mm sparkplug socket

Posted on Mar 16, 2009

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The easyest way I've found is to remove the coil pack assembly. If you want more room then you can take the top engine mounts loose and rotate the engine forward, this will give you a little more room. Its just a pain no matter how you do it.

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Not to hard to do. Look on top of the valve covers and find the coils should be one for each cylinder. Remove the 8mm bolt holding the coil down and unplug it, pull up the coil to access the plugs. Some of the bolts and plugs may be harder to get to due to location you might need to have a swivel to access them. You don't have to worry about putting the coils back in the same place because they will mount anywhere. Now if you have a cylinder misfire code you can swap that coil with one of the others and see if the misfire code moves with that coil.

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If you can do your own work, try some things if its dies you ether loseing fuel pres, injector control, or spark........ the fuel pres is easyest to ck, just stick a gauge between the pump and the rail, should be 42-43lbs, on the spark pull a coil stick and put an extra plug in it and fire up the bike be careful doing this is case of fuel leaks under tank, if the bike quits and you try to start it and you still got spark this may be ok, this is a bit more difficult, you have to ck the plug connections at the coil sticks, if you ck in a service manual each coil has two wires going to it one is going to be powered all the time, the other one is grounded by the ECM when the injector is supposed to fire, a node light will help in checking this, OR you can do what most of us do, take the bike to a good suz guy that knows what he's doing

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