Question about 2003 Harley Davidson XLH Sportster 883 Hugger

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Tune up going to do a tune up on my 2003 harley sportster but lost my manual.so dont know how much oil, what kind , oil filter, plugs ect.

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  • duane turner May 11, 2010

    on my harley i go to the dealer for the plugs and filter and mine is a 1983 sporty i use 10 w 40 oil also i check the transmission lvl on the left side of bike under the top plug to make sure it is topped off spark plugs usually each summer and in the middle of it just to be safe and not be on the side of the highway somewhere broke down

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2qt of 20wx50w oil

Posted on Nov 10, 2009

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2003 1200 stortster tune up


Depends what it needs, what problems it has. If no problems oil change for engine and trans primary, oil filter, air filter and spark plugs are likely all you would need. Depending on mileage you could/should find out what inspection is due, if any and do what is on the inspection sheets. If you have laced wheels check the spoke tension and drive belt and primary chain tension/deflection/ check the brake pads, rotors for wear etc and if the brake fluid has not been changed for some time you may want to flush the systems even though it is DOT 5 fluid which is not hygroscopic. Check air pressures, lights, horn etc etc

Oct 20, 2014 | 2003 Harley Davidson XL 1200 S Sportster...

1 Answer

My 2003 Sportster is leaking or pushing oil out air filter, my sportster has chrome rocker box covers but none of the rest of the engine is chrome. My mechanic says he has never seen this before.


Hi Anonymous, if it's leaking from the case seams aside from splitting the cases and resealing them is to check the torque on the case bolts 1/4" bolts/nuts 10 ft lbs. 5/16" bolts/nuts 20 ft lbs. for all other leaks the usual suspects are:
1. Loose parts.
2. Imperfect seal at gaskets, push rod covers, washers ect.
3. Restricted oil return line to oil tank/pan.
4. Restricted breather hose to air cleaner.
5. Restricted oil filter.
6. Oil tank/pan overfilled.
7. Bottom rocker housing gasket installed upside down.
Oil leaking from your air cleaner is caused by oil carryover from the engine. For what ever reason the breather system is not seperating enough oil mist and air from the piston downstroke. There are cheap and quick easy fixes and there are more exspensive ones. Start by trying the following:
1. Run your oil level half way between the add and full mark when hot.
2. Run oil breather lines from head into a TEE fitting below carb/induction module then a single line into a mini filter under frame.
3. Purchase Arlen Ness Super Sucker.
4. Replace umbrella valves and realign oil pump
5. Upgrade oil pump and cam plate
Good luck and have nice day.

Apr 24, 2012 | 2003 Harley Davidson XL 1200 S Sportster...

1 Answer

Just need to know where the drain plug is on 2003 1200 sportster-friend lost her manual


For the oil? On the oil tank you will see tubes coming off the bottom of the tank, there is two one to the motor and one will drop almost straight down. follow the tube and you will see the plug. most times it will sit right behind the tranny on the rh side of the bike. don't worry about the motor holds little oil and the tranny is separate and holds its own oil.
If you need more help please let me know
M.Woodring

Jul 01, 2011 | 2000 Harley Davidson XL 1200 C Sportster...

1 Answer

I just purchased a 2003 883 100 anniverssary sportster. t was parked for a few years. i change the filter and put new oil, new battery and spark plug. when i started the bike the oil cap blew out and it...


Excess motor oil that blew out the oil cap ,when you've parked for a long time the oil in the tank will drop down in the crankcase,then when you start the motor it will go back in the oil tank and then overflow the oil level...You must have to drain the oil tank again and refill it at the correct oil level....

May 22, 2011 | 2003 Harley Davidson XLH Sportster 883...

1 Answer

Not really having an issue, just had my manal stolen during a move. need to know how to get a new one so I can keep up with the maintenace on it and know what oil to put back into it. Had to ship it with...


Your Sportster holds three quarts of Harley Syn3 oil. If you are not going to use Harley Davidson brand oil, use any good oil that is 20W50 weight and is rated for using in a diesel engine. Here in the States, it's a "C" rating. Such as SJ/CG4 on the API code. You can use either petroleum based oil or synthetic. Use one quart of Syn3 or Harley semi-synthetic primary and transmission lube. Any dealer should be able to order you an owner's manual. If there is not a dealer near you, find a friend that can obtain the book and mail it to you.

Nov 03, 2009 | 2003 Harley Davidson XL 1200 C Sportster...

1 Answer

Oil indicator light on 2003 HD Sportster not illuminated at start


LED's rarely fail and are usually soldered in to a circuit board. No plug in bulb to replace. Your oil pressure sending unit may be faulty. to check it, pull the wire off of it and touch the wire to ground with ignition on. The oil light should come on.

May 29, 2009 | 2003 Harley Davidson XLH Sportster 883...

2 Answers

OIL CHANGE, NOW ITS KNOCKIN


You were supposed to put 4 ounces into the filter before installation to prime the system.

May 22, 2009 | 2003 Harley Davidson XL 1200 S Sportster...

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