Question about 2004 Suzuki VL 800 Volusia

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Sluggish low speed response

I need the recommended gap on an 03 800 Suzuki Volusia.The plug is a DPR7EA9

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Posted on Apr 21, 2009


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Posted on Jan 02, 2017


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I have a 2003 Suzuki Volusia 800vl getting a clicking noise coming out of rearend area any ideas

Hey Rick, due to this possibly being a safety issue.. I would recommend a trip to a QUALIFIED professional! Do not gamble with your - (and a passengers) safety!.... beautiful female passengers do not like road rash..!!

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My 2004 suzuki 800 volusia is running bad it has no power when your going down the road it dont want to go it diedss when your slowing down

Hi, D.J. and the usual suspects are:
1. Idle speed improperly adjusted.
2. Inlet system air leak.
3. Damaged or restricted fuel tank venting system.
4. Dirty or damaged air cleaner element.
5. The accelerator pump is inoperative.
6. Vacuum piston assembly malfunction.
7. Enrichener valve is not seated or leaking.
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Feb 25, 2017 | 2004 Suzuki VL 800 Volusia

1 Answer

What are the head bolt torque specifications on a 2003 Suzuki volusia?

Hi Tony, most of the fasteners on a Suzuki are made of medium carbon heat treated steel SAE grade 5 or better.
1/4"-10 ft-lbs. 6.4mm-15nm
5/16"-20 ft-lbs. 7.9mm-25nm
3/8"-35 ft-lbs. 9.5mm-45nm
7/16"-55 ft-lbs. 11.1mm-75nm
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For more information about your issue, please visit the websites below. Good luck and have nice a day.
2003 Suzuki volusia head bolt torque sequence Google Search Torque Wrench Suzuki Volusia Forums Intruder Volusia and Boulevard Forum
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Where do you fill and drain the gear box for a Suzuki Volusia intruder 2002 800

I figure that engine and gearbox use the same oil filling; but check the following:
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1984 40hp mariner 2sroke spark plug gap

Need more model information to be accurate and the manufacturer's recommended gap isn't always the best gap for different spark plugs.

In the absence of technical information for the engine the recommended plug gap in the spark plug manufacturer's application catalogue will be the best for that product.

A typical gap for a 2-stroke spark plug with a standard low energy ignition system is in the region of 22 thou. A high energy system will spark across a bigger gap but the spark is typically weaker at hand cranking speeds and so a smaller gap (24 to 28 thou) is still needed for easy starting unless the ignition system is battery powered rather than by magneto.

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What is the recommended tire pressure by Suzuki for a 40th anniversary model Volusia front and rear tire?

I have a 40th, and the decal just next to the radiator lists 29 for front tire pressure, and 36 for rear.

May 28, 2011 | 2003 Suzuki VL 800 Volusia

1 Answer

My 2001 volusioa intruder got hot on the bottom end, left side, and the shifter got really tight and hard to shift?I was told it could be low on oil and am not sure how to check it?

Engine and Transmission
The motorcycle is powered by a 805-cc, or 49.12-cubic-inch, two-cylinder, four-stroke engine. The engine's bore and stroke measure 83.0 and 74.4 millimeters, or 3.3 and 2.9 inches, respectively. The compression ratio is 9.4-to-1. The engine is liquid-cooled. Like most other bikes in its class, the 2004 Suzuki Volusia 800 features a five speed transmission,

Suspension, Brakes and Tires
The 2004 Suzuki Volusia 800 comes with an oil-damped telescopic front suspension, and link-type, oil-damped, seven-way adjustable rear suspension with spring preload. The front and rear brakes are single disc. The bike has a 130/90-16 front tire and a 170/80-15 rear tire.

Apr 23, 2011 | 2003 Suzuki VL 800 Volusia

1 Answer

What are the oil change intervals on a 2004 Suzuki Volusia 800?

After the first 11,000 miles Suzuki recommends changing the oil every 4,000 miles or every six (6) months.

Jul 29, 2010 | 2003 Suzuki VL 800 Volusia

1 Answer

No spark at the plu

Generally gap is required for the plug, this is due to less power from the wire, kindly call the electrician and check the spark strength and the plug model. Then you come to know whether the problem is in electric side or mechanic side.
Kindly rate my help+++ Thank you.

May 09, 2010 | 1991 Suzuki GSX 1100 GM

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