Question about 2004 Suzuki VL 800 Volusia

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Sluggish low speed response

I need the recommended gap on an 03 800 Suzuki Volusia.The plug is a DPR7EA9

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Posted on Apr 21, 2009

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What are the head bolt torque specifications on a 2003 Suzuki volusia?


Hi Tony, most of the fasteners on a Suzuki are made of medium carbon heat treated steel SAE grade 5 or better.
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I figure that engine and gearbox use the same oil filling; but check the following:
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What is the recommended tire pressure by Suzuki for a 40th anniversary model Volusia front and rear tire?


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May 28, 2011 | 2003 Suzuki VL 800 Volusia

1 Answer

My 2001 volusioa intruder got hot on the bottom end, left side, and the shifter got really tight and hard to shift?I was told it could be low on oil and am not sure how to check it?


Engine and Transmission
The motorcycle is powered by a 805-cc, or 49.12-cubic-inch, two-cylinder, four-stroke engine. The engine's bore and stroke measure 83.0 and 74.4 millimeters, or 3.3 and 2.9 inches, respectively. The compression ratio is 9.4-to-1. The engine is liquid-cooled. Like most other bikes in its class, the 2004 Suzuki Volusia 800 features a five speed transmission,

Suspension, Brakes and Tires
The 2004 Suzuki Volusia 800 comes with an oil-damped telescopic front suspension, and link-type, oil-damped, seven-way adjustable rear suspension with spring preload. The front and rear brakes are single disc. The bike has a 130/90-16 front tire and a 170/80-15 rear tire.

Apr 23, 2011 | 2003 Suzuki VL 800 Volusia

1 Answer

What are the oil change intervals on a 2004 Suzuki Volusia 800?


After the first 11,000 miles Suzuki recommends changing the oil every 4,000 miles or every six (6) months.

Jul 29, 2010 | 2003 Suzuki VL 800 Volusia

1 Answer

No spark at the plu


Generally gap is required for the plug, this is due to less power from the wire, kindly call the electrician and check the spark strength and the plug model. Then you come to know whether the problem is in electric side or mechanic side.
Kindly rate my help+++ Thank you.

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How hard is it to change the spark plugs in my 2002 VL 800?


not hard at all just need the proper sized spark plug socket and a gap gauge

Mar 29, 2010 | 2003 Suzuki VL 800 Volusia

1 Answer

I dont know the spark plug gap


the new plug will be pregapped but spec is .30

Apr 10, 2009 | 2001 Suzuki VL 800 Volusia

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