Question about 2000 Harley Davidson FXDL Dyna Low Rider

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Inner primary 84 fxrs

Is ok to start bike with out inner primary belt on 84 fxrs

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  • allen rosenthal Feb 27, 2009

    trying to see if motor is right

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Yes it is. Why do you need to do that anyways?

Posted on Feb 27, 2009

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1 Answer

Clutch wont engage grinding noise


If your bike has a final belt drive, with the engine off, put the transmission in gear and try to roll the bike. If the bike rolls, you've probably got a busted belt or the splines in the front pulley are stripped out. You may even see a little oil drip out from behind the inner primary. You didn't say what year or model bike you have so this is just a guess.

Good Luck
Steve

Jul 09, 2011 | Harley Davidson DNA 50 Motorcycles

1 Answer

I have a Heritage Softail 87 on my way home I lost all gears, clutch feels fine, and I can feel it select gears but still no engagement of the gears, the bike also runs fine but no neutral light. Cheers...


Put the bike in gear with the engine not running. Try to push the bike. If the bike rolls freely, the final drive belt is broken. Check the tension on the belt. The only other thing that I can think of is the final drive belt front pulley has stripped out. The early belt drive bikes, the front belt drive pulley was very thin in the area where the splines were cut for the final drive gear. In 1994, Harley can out with an improved front pulley and offered a retrofit kit to replace the earlier models. When the front pulley strips the splines out, it will not drive the rear drive belt. The final drive gear simply turns inside the center bore of the pulley.

To change the belt on your Softail, you'll have to pull the outer primary cover, the entire primary drive mechanism, the inner primary, the starter, the exhaust system (to get the starter off), the rear wheel, and the swing arm. If the pulley is bad but the belt is good, you do not have to pull the rear wheel and the swingarm.

Good Luck
Steve

Apr 21, 2011 | Harley Davidson FLSTC Heritage Softail...

1 Answer

How to change the drive belt on 2003 softail springer harley the belt that trunes thr reair tire


To change the final drive belt on your Softail, you must drain the primary and pull the outer primary cover off. Then, you must take the engine sprocket, primary chain, and clutch assembly off. Then you must remove the starter and the inner primary. Then, raise the bike and remove the rear wheel and the swingarm. It's quite a job.

Good Luck
Steve

Mar 20, 2011 | Harley Davidson FLSTS Heritage Springer...

1 Answer

1992 fxrs. just split my Final drive belt, can I fix it at home? ok/good mech. knowledge but will I have problems with clutch etc. Any "traps" or handy tips would be good.


yes, you can replace the belt yourself but it's quite a job. You must pull the primary, the engine sprocket and clutch assembly, the starter, the inner primary, the rear wheel, and the swing arm. You'll need an air wrench to remove the engine sprocket nut and the clutch nut unless you have a "locking bar" or something to wedge into the primary chain to lock the primary up so you can retorque the engine and clutch nuts properly. The engine nut torques to 150-165 foot pounds of torque. The clutch nut has LEFT HANDED THREADS and torques to 60-80 foot pounds. Put one line of Loctite Red #271 in each nut. As long as you don't have to pull the transmission belt pulley off, this is all you need. Most of the time, you can work the belt onto the pulley. If you can't, you'll need the special socket to loosen and tighten the large nut on the pulley and a "locking device" for it as well. The nut on the front pulley torques to at least 150 foot pounds as well and is LEFT HANDED threads as well.

Good Luck
Steve

Mar 05, 2011 | Harley Davidson FXD Dyna Super Glide...

1 Answer

Oil leak -between inner primary and transmission . Changed broken belt and now I have this leak. I put new mainshaft seal and jackshaft seal. Help!!!


There are several seals that can leak in this area. You say you replaced the mainshaft seal in the back of the primary. I've seen a lot of people replace this seal only to have it start leaking immediately. The reason was that they didn't know you must lubricate the seal before you reinstall the primary cover. When you put the primary cover on with the seal dry, when the engine starts up, the mainshaft immediately goes to 1000 RPM or higher with no lubrication on the seal. The friction burns the lip of the seal up before the lubrication in the primary can get there. It only take a second, literally.

Other seals that can cause leaks in this area are the large final drive gear seal in the face of the transmission behind the front belt pulley and the "Quad" seal that is inside the transmission. The Quad seal is almost like an O-ring. It's purpose is to prevent transmission lubricant from seeping out through the splines of the final drive gear. If the front sprocket splines wear and the sprocket gets the slightest bit loose, the compression on the Quad seal will be lost and the tranny will leak. The tale tell sign on this leak is that the transmission will leak a spot of oil about the size of a quarter or a bit bigger when you park the bike. If you wipe up the spot, it won't leak anymore until you either ride the bike or simply start the engine. Then it'll leak that quarter sized spot and stop. Check your lube level in your transmission.

Whenever I pull the inner primary and the belt on a Big Twin, I replace ALL the seals. Make sure you lubricate the lips on the seals so they don't cook before lubrication can get to the seal.

Good Luck
Steve

Jul 13, 2010 | 2000 Harley Davidson FLHR-FLHRI Road king

1 Answer

2000 FXSTB Night Train: drive belt broke...


Not a common problem, but not unusual either. You'll need a new belt $100 plus, and a lot has to be removed form the bike to replace the broken one. Rear tire Rear fork outer primary maybe inner primary (can't remember)
Sorry

May 17, 2010 | 2000 Harley Davidson FXSTB Night Train

1 Answer

My 05 road king drive belt is worn on one side. when looking down at the belt from inner side edge towards the center it is worn 1/4 inch across like the belt is rubbing on something. I'll replace the belt...


Has the bike been lowered? If so, this decreases the clearance at the top side of the belt where it goes behind the inner primary cover. Also there may be a belt guard rubbing somewhere. Remove the belt guards and use a flashlight to look for something rubbing.

When you replace the belt, you'll be able to see anything that might be rubbing the belt. Usually there is a noise associated with something rubbing the belt. If you hear a noise, determine what the bike is doing when you hear it. Is it going up or down after hitting a bump or something? Do you only hear the noise when you've got a passenger on the bike?

Sep 30, 2009 | 2005 Harley Davidson FLHRS - FLHRSI Road...

2 Answers

FXRS Lowrider-can't remove worn shift lever from splined shaft.


as little as I hate to say it you will have to remove the inner primary case to remove that part

Apr 01, 2009 | Harley Davidson FXSTDI Softail Deuce...

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