Question about 2005 KTM EXC 525 Racing

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Ktm 520 2000 Model STARTER PROBLEM

Can anyone out there HELP me please to solve why my 520 won't start on the electric start even with a fully charged battery PLEASE?
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  • Anonymous Mar 15, 2014

    my bike ktm 520 kxc 2002 model bike starts on choke but after releasing it cut of by back fire

  • Anonymous Mar 19, 2014

    workshop manual

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Hi and welcome to FixYa,

Initially, determine if there is a clicking sound when the START button is pressed. The click is significant. If there is, this indicates that the starting relay is engaging but for some reason, the starter motor is not cranking. This could either indicate a faulty starter relay (particularly the contacts) or a faulty starter motor (specifically, the carbon brushes). To determine which:

  • with the side covers off, expose the starter relay particularly the 2 large terminals;
  • have somebody start the bike normally using the key and button start switch;
  • determine if indeed the clicking is coming from the starter relay;
  • while the start button is still pressed, jump the 2 big terminals;
  • if the engine cranks, then the internal contacts of the starter relay are corroded or burned;
  • if the engine will not crank, then the starter motor is faulty.
Good luck and thank you for using FixYa.

Posted on Feb 22, 2009

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