Question about kawasaki Ninja 250R Motorcycles
I took apart my motorcycle to do some repair work. I took the headers off and can't seem to remember how to put it back on. Any tips?
First lay out all your exhaust system parts . take inventory.2 ex. gskt.2 mffler gskt,left muffler(short),right muffler(long), header pipe,4 collars, 4 nuts(6 mm),2 holders,2 muffler clamp,2 hanger bolt,2 nut( 10 mm). next. put small dab of grease on exhaust donut gaskets so they will stay in place by themselves when you stick them in place in the exhaust ports ,on the cyl. head.next gather collars, head pipe w/ holders & 6mm nuts, w / 10mm .wrench or socket.tricky part,hold head pipe up in plce to head,take collars w/ lip or bend facing out & put in between pipe holders & ex. donut gaskets,place holders over exhaust studs & install 6 mm nuts & tighten evenly but do not tighten all the way just keeping collars in place. now hang mufflers,w/ gaskets,clamps,nuts, & bolts,loosely.now tghten down head pipe evenly,cheking collars for proper alignment as you tighten.next,tighten mufflers to headpipe w/ clamps using 12 mm socket or wrench.next, tighten mufflers to frame using 14 mm.finally, start bike & check for exhaust leaks.
Posted on Feb 16, 2009
a 6ya expert can help you resolve that issue over the phone in a minute or two.
best thing about this new service is that you are never placed on hold and get to talk to real repairmen in the US.
the service is completely free and covers almost anything you can think of (from cars to computers, handyman, and even drones).
click here to download the app (for users in the US for now) and get all the help you need.
Posted on Jan 02, 2017
Tips for a great answer:
Oct 07, 2016 | kawasaki Motorcycles
Sep 05, 2012 | 2009 kawasaki Ninja 250R
Jun 05, 2011 | 2008 kawasaki Ninja 250R
Jan 19, 2011 | 2008 kawasaki Ninja 250R
Jul 07, 2010 | 1997 kawasaki ZX-6R Ninja
Apr 12, 2010 | 1995 kawasaki ZX-6R Ninja
Nov 02, 2009 | 2008 kawasaki Ninja 250R
Oct 05, 2009 | 2005 kawasaki 250 TR
Aug 29, 2009 | 1997 kawasaki ZX-9R Ninja
427 people viewed this question
Usually answered in minutes!
Step 2: Please assign your manual to a product: