Question about 2001 KTM Exc-Racing E 520

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Parts ive just brought a 2000 ktm 520 where is the best and cheepest place to get parts in sydney i live on the nort shore.need a water pump front fork seal kit ,battery mirrors and i want to put some motard tyres on it.would love some tips cheers

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Hi there over the ditch. EBAY rocks for most bits you lookin for. Motard wheels check out your KTM dealers oz wide as they were giving away Motard wheels with new 530 last year an some might still have stock. I am just in process of fitting Motard Kit I got from local dealer you will need to get a Digital speedo from a later model EXC as the 2000 520 has an analog an won't fit with Motard Wheels.

GO KTM POWER

Posted on Feb 21, 2009

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6ya6ya
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Posted on Jan 02, 2017

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Hi I have a 2000 model KTM 520 not getting fuel to the Carby once I clean the carburettor does anyone have any ideas or know where I can download a good diagram would be a great help thank you


Hi, Tim always check fuel flow first to isolate the problem area otherwise the usual suspects are:
1. Fuel tank empty.
2. Fuel cap or fuel tank not venting properly.
3. Fuel filter clogged with rust or dirt.
4. Fuel valve/petcock not in the on or reserve position.
5. Vacuum line to fuel valve cracked, broken, pinched, or missing*
6. Fuel valve/petcock clogged or diaphragm cracked, cut or torn*
7. Fuel line from the fuel valve to the carburetor or fuel pump clogged, cracked, pinched, bent, broken, or missing.
8. Fuel pump not working*
9. Fuel line touching cylinder or head causing fuel to boil and vapor lock, repair by rerouting and wrapping line with convoluted tubing.
10. Carburetor inlet clogged.
11. Carburetor float or needle and seat stuck.
12. Carburetor not venting properly overflow line or bowl fitting clogged, pinched, or bent.
* If equipped or applicable.
For more information about your issue and valuable "FREE" downloads that you will need please click on the links below. Good luck and have nice a day.
Carburetor Set up 101 This is the Holy Grail/Bible on KTM carbs
Dirt Rider Magazine
2000 2007 KTM 250 400 450 525 SX EXC service repair manual pdf
http://www.partsfish.com/page/oem-parts-for-ktm
2001 KTM 400 520 SX MXC EXC RACING pdf

Nov 23, 2016 | 2001 KTM SX 520 Racing

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Why is my 2001 ktm 520 boiling over?


These bikes ran hot from brand new.Im guessing that the radiators are in good shape and the water pump is also?If so try running evans coolant.If your riding in a lot of slow speed enduro single track you may want to consider an electric fan available from your local ktm dealer.

Jun 07, 2015 | KTM Motorcycles

1 Answer

Leaking at front door steel ring snapped where do u get parts from


The new part is simple to fit below is a link to a local retailer who will be able to supply the part.

Link:

Mar 11, 2012 | LG Washing Machines

1 Answer

How much oil does a 520 sx take


Thank you for contacting FixYa with your inquiry.
The KTM factory suggested Oil is 1200cc of 10W-40.
http://dirtbike.off-road.com/dirtbike/review/ultraserious-racing-four-strokes-ktm-520-sx-520-exc-400-sx-and-400-exc-20704.html
If we can be of further service please let us know.
Best regards,
TF

Jul 16, 2011 | 2001 KTM SX 520 Racing

2 Answers

Cant find part


There is a local KTM dealer here where I live. The number is 904-247-1622, I've been there and they seem to be really nice people and will work with you.

Jan 16, 2009 | 2008 KTM 300 EXC-E

2 Answers

Front fork oil change.


Kenji,
be careful, the front forks are under a spring. Just keep going and BE CAREFUL.

Jan 16, 2009 | 2005 KTM EXC 525 Racing

2 Answers

How to fill the front suspension on a ktm exc 2001


If you get the sevice manual or contact a dealer to get the correct oil amount for your bike, they need to know the model and year, you have to have the forks off the bike. take the fork caps off, take the springs out compress the upper fork tube all the way and add the specified oil. if they also give you the measured amount from the top that's the best way to get both fork oil levels exact. there is a special tool that you set the oil level in millimeters and it sucks out the oil to the right level, but before you do that step after adding the oil always pull and push on the cartage rod several times to remove air from the cartage tube. you will hear the air coming out and you will feel the changes in the cartage rod as the cartage tube fills up with oil and the air is removed.
something i'm confussed on though is if you replaced a seal you would have had to brake down the fork to replace it. you would have poored the oil into a container, cleaned all the internal parts,and used a fork seal driver to install the new seal. part of your question asks where do i put the oil in? thats in the open end of the fork after you have taken off the fork cap. It sounds to me like you only replaced the dust seal on one fork. that is not going to fix your leaking fork. you need to replace the oil seal thats pressed inside of the top fork tube.

Dec 01, 2008 | 2008 KTM 200 EXC

1 Answer

Clutch fluid


Use 5wt. fork oil or ATF Dextron II/III. I've use both and have the 5wt. fork oil in now. Suppose to have a lighter pull but can't really tell any difference. Use a large syringe to pump the oil in from the bleeder at the bottom up to the master cylinder.

Nov 10, 2008 | 2002 KTM SX 520 Racing

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