Question about 2004 Harley Davidson XL 883 Sportster

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Won't start? My 2004 Harley Davidson 883 Sportster will not start. in the past year I have replaced the starter, battery, and wiring for starter. clicks but no turn over of motor. any ideas?

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  • chris_hubbar Jan 25, 2009

    it is a stock motor but i am no mechanic. i will see if one of my buddies can help out. thank you for the help


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With just this info.Not knowing if the engine is stock or has bigger cams or high comp pistons.I would say check the starter solenoid by running jumper wire from one side to the other.then check ALL connections for corrosion and tightness

Posted on Jan 24, 2009

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How do i remove starter from Harley Davidson 2003 sportster 883?

Remove the negative battery terminal or the ground cable to case connection and then remove the primary cover and then remove the two starter mounting bolts and washers with a ball hex driver. THEN remove rear exhaust pipe, remove the positive battery lead and solenoid wire from the starter. Remove the starter and gasket from the right side of the motorcycle.

INSTALLATION procedures:

Install starter and starter gasket from the right side of the motorcycle, then attach the positive battery cable and solenoid wire to the solenoid and from the left side install the two starter mounting bolts and washers and tighten them to 13-20 ft-lbs which is 18-27 Nm. Then reinstall the primary cover, fill it to the proper level with primary chaincase/transmission fluid/oil and then reconnect the battery ground and re-install the rear exhaust pipe.

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If it won't turn over, you either have a battery issue or a starter issue. (could be a wiring short also, but rare) Most likely if the motor spun over for a long period of time before starting, it used all the current in the battery. Charge the battery and see if this helps. If so it could be the stator not charging the bike. The other item could be a loose wire on the starter. Have this checked. I hope this helps, let me know how it turns out. Thanks!

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