Question about kawasaki KX 250 Motorcycles

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91 kx 250 clutch too tight

Took it all apart. the cable rides smoothe by itself, the shaft inside that pushes on the basket rides smooth, the basket is in good condition, clutches and plates r good,but when i put the springs and the spring bolts back in it all tightens up too much to squeze the clutch lever. Was wondering if the spring bolts should be tightened until they bottom out or should i just tighten them untill i can feel the restriction on the lever?

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  • Jessie Lamison Jan 23, 2009

    thanks for your help

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Hi m8,, wen u put spring bolts and springs on,, u must do them right up ,, untill the spring is completly comprest,, ,untill the spring bolt wont do up any more,,cheers

Posted on Jan 23, 2009

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Help is at Hand (Excuse pun),
This problem described strongly relates to a seizing clutch cable or frayed.
If you remove it try and pull/push the inner with your fingers there should be No resistance, you may get away with a good oiling but I would recommend replacement.
Good Luck!
Paul 'W'
Onyer~EDson(:0) {#><
Please remember to politely rate my effort!

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