Question about Motorcycles

Open Question

Transmission popping in kawasaki mule 4x4

When vehicle is in 4 wheel drive, some times there is a loud popping sound coming from somewhere under the vehicle. It can also be felt on the floorboard when it happens.

Posted by on

Ad

6 Suggested Answers

6ya6ya
  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

Hi there,
Save hours of searching online or wasting money on unnecessary repairs by talking to a 6YA Expert who can help you resolve this issue over the phone in a minute or two.

Best thing about this new service is that you are never placed on hold and get to talk to real repairmen in the US.

Here's a link to this great service

Good luck!

Posted on Jan 02, 2017

Ad
  • 33 Answers

SOURCE: Kawasaki Ninja 4-Wheel

I have taken a lot of these power wheels apart, there are nylon gears that when the vehicle is powered forward and cannot move the teeth on the plastic gears will wear down and slip.

Here is an ebay site.
To replace the gearbox you will need to take off the axle cap and shaft washer that holds the wheel on.
Slide off the wheel.
I think this power wheel has a silver plastic housing that covers the gearboxes and axle, which means that there will be an amount of screws to take out before you can get to the guts.
Once you get to the wires on the motor you will need to cut and strip them and install the replacement
If you can, I would prefer you would crimp the wires together with a blue or Yellow **** splice, but if you do not have crimper or lugs You can use wire nuts large enough to firmly connect both wires. Then electrical tape the nuts and wires to prevent loosening by vibration. Even though these are 6 volt batteries their current is enough for wires not connected well to overheat, melt and could possibly become a fire hazard.
Ideally the wires from the replacement would be the same color as the original but if not you will want to test to see if while in forward it does go forward. If not you need to reverse the two wires. This is a headache saving measure.
Re-assemble everything making sure that the axle nut or cap goes back on Tightly to prevent the wheel from falling off during use.

Posted on Sep 27, 2008

Ad
  • 10 Answers

SOURCE: battery life

the part is called a stattor or statter but it should be a black box with raised lovers on it attached to out side of bike usually in the front with 2 or 3 wires coming from it to a plug then the wires going into the engine.Check the plug for fit and cleaness or Change that box if that doesn't work it's internal. take it to a dealer or independent and have repaired

Posted on Jan 31, 2009

  • 66 Answers

SOURCE: 1997 yamaha timberwolf 4 wheel drive only front wheel drive work

check to see if driveshaft to rear is turning.if it is, either the ring gear & pinion gear in the differential are not making good contact either from being worn, or out of alignment due to worn bearings in differential case,or both.check if axle has back & forth play in differential,indicating worn beaings. also could be worn ring gear to axle contact in differential.check for vibration in axle while in gear increasing as you give it more gas, caused from ring gear teeth slipping past teeth on axle.they would have to be replaced together. oversize wheels & tires tend to accelerate axle/ring gear contact teeth.

Posted on Feb 16, 2009

  • 2 Answers

SOURCE: 1996 Chevy 4X4 Problem with Transfer Case & Transmission?

check vaccum actuator on front diff?use vaccum gauge should be 25 to 30lbs to open had same problem 94 gmc sierra ext cabb 4x4 5.7 ordrive tranny

Posted on Mar 14, 2009

  • 434 Answers

SOURCE: 2002 Kawasaki Prairie 650

Either the switch on the handlebars isn't making contact. Or the shift motor on the front differential is broke.

Posted on Jul 07, 2009

Add Your Answer

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

2 Answers

Heard loud bang and now no power


About 745,000 results (1.02 seconds) Search Results

    Loud bang and loss of power - Ford Truck Enthusiasts Forums

    www.ford-trucks.com > ... > Diesel > 6.0L Power Stroke Diesel
    Dec 11, 2004 - Loud bang and loss of power 6.0L Power Stroke Diesel. ... No matter how much throttle you give it, it won't accelerate. If you get to 2200-2300 ... 4r100 loud bang then nothing
    Jun 16, 2012
    loud pop no turbo boost
    Aug 13, 2011
    LOUD pop, no power, no boost!! Now what?
    Nov 9, 2008
    Loud bang when I tried to enguage 4 wheel drive. Now 4x4 wont ...
    Feb 25, 2007
    More results from www.ford-trucks.com

    loud bang while in 4wheel drive now 4wheel no ... - CarGurus

    www.cargurus.com > Questions > Ford > F-250 Super Duty

    CarGurusDec 1, 2014 - 10 mph a very loud snap bang from under the cab (I think) now... ...Could probably hear it from 50 to 75 ... truck - no cut wires - i have no power to my 4 wheel drive button on the inside of my truck ? any ... Used Cars For Sale.

Jan 29, 2016 | Cars & Trucks

1 Answer

Download manuals for free


i would assume your rear final drives turned to a pile of scrap iron. you will only have front wheel drive and it will sound like a rock tumbler coming from the back when you take off. most likely $1000 - $1500 to repair. then tell the kids allowed to drive it to stop revving it up before they put into gear its cool but it breaks stuff lol hope this helps

Sep 09, 2014 | kawasaki 2008 Mule 3010 4x4

1 Answer

Why is #1cylinder spark weak on 2005 Kawasaki mule


All batteries decline in power with usage, or through a meachanical or chemical failure. If power from one cell is significantly lower than all the rest, it sounds like it will need replacing - the whole battery that is!

May 20, 2014 | 2003-2007 Kawasaki Kaf620 Mule 3010 4x4...

1 Answer

Rear wheels lock up at high speeds


Sounds like a bent axle.... or something in the rear differential. ...the heat generated by the bent axle will cause all the clearances to disappear!!!

Jan 01, 2014 | kawasaki 2008 Mule 3010 Trans 4x4

1 Answer

Popping noise under kawasaki mule 2012 4x4 when running in 4 wheel drive


It sounds like your front end might have something loose that causes it to move around from the added torque of the 4X4. If its under warranty, take it to the dealer and have it looked at.

Jan 13, 2013 | Cars & Trucks

1 Answer

When i put my 03 chevy 4x4 in 4 wheel drive there is a loud popping sound and 4wheel low truck wont move it a push button 4 wheel


you may have a broken transfer box or a damaged locking hub on the wheels that arent used in 4x4 mode, i.e. if your car is FWD unless its in 4-low, check the rear locking hubs for failure. Other wise it sounds like a transmission fault in the aforementioned transfer box or differential.


Oct 23, 2009 | 2003 Chevrolet Silverado 1500

1 Answer

1990 Suzuki Escudo 4 wheel drive


As far as I know the procedure should go something like this...

Stop the vehicle, engage the parking brake and if applicable, get out and turn the hubs on the front wheels from Free, to Lock.(You may not have these on a Suzuki, they may be auto-lockers)

Get back in the vehicle and put the transmission shift selector into Neutral.

If you have a manual transfer case, move the selector-shaft to 4x4-High, or 4x4-Low -- whichever is desired. Now, putting the vehicle in gear with the transfer case is sometimes somewhat difficult. As long as the vehicle's transmission is in neutral, don't worry, the gears inside the transfer case are big and beefy -- Don't be afraid to be rough -- Again as long as the transmission is in neutral. You may also have to disengage the parking brake and slightly let the vehicle roll forward or back with your foot-brake to get the Transfer case to lock into place.

Once 4x4 of the selected High, Or Low range is selected, usually indicated by the vehicle jerking slightly with a slightly loud clank/thud. Move the Transmission selector out of neutral into your desired gear (Drive if Automatic, if Manual, whichever gear you pull out from). and voila! You should now be in 4-Wheel-Drive.

To disengage 4-Wheel-Drive. Just reverse the steps.

May 16, 2008 | 1990 Suzuki Sidekick

Not finding what you are looking for?
Motorcycles Logo

Related Topics:

135 people viewed this question

Ask a Question

Usually answered in minutes!

Top Motorcycles Experts

Arnie Burke
Arnie Burke

Level 3 Expert

4988 Answers

yadayada
yadayada

Level 3 Expert

80608 Answers

Donald DCruz
Donald DCruz

Level 3 Expert

17130 Answers

Are you a Motorcycle Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...