Question about 1994 Suzuki VS 800 Intruder

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How much should it cost to replace the clutch on a suzuki 800 intruder

Estimate of number of hours to charge

Posted by Anonymous on

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6 Suggested Answers

6ya6ya
  • 2 Answers

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Posted on Jan 02, 2017

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robotek
  • 1512 Answers

SOURCE: Exhaust Pipes on 1995 Suzuki Intruder VS

Hi Lcyr. 
Any changes you make to the exhaust system will alter the sound the bike produces. The more you cut baffles,and open up the exhaust, the louder it will get.  What you do alter to a greater extent,is the state of tune of the motorcycle. Any changes to exhaust or inlet plumbing will require a retune of the engine to suit the modifications. This can be subtle to dramatic. Opening up exhausts can often rob low end power where exhaust port scavaging is relient on some back pressure for maximum effect.
 Best to work directly with an engine tuner to do the mods that are known you can get away with, or buy aftermarket prebuilt pipes that have a known previously tested state of tune. Nothing worse than doing something, that then costs money to put back the way it was on finding out it didnt work as well as was hoped.. Hope this has helped you steer your custom mods a little.  I can say with certainty, that I have ventured to do what you are doing many times in the past, and it has always cost me more money in tuning and... and well more parts :)  Cheers
regards robotek

Posted on Jan 20, 2009

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  • 2 Answers

SOURCE: Clutch bleed on a Suzuki 1400 Intruder 2000

One the left-hand side of the bike (facing forward), there is cover plate just ahead of the drive shaft. Remove that cover (mine has 8mm bolts). The bleeder valve is under this cover. Go to an auto parts store and get a "one man bleeder kit" or if you have some plastic tubing that will fit over the valve, you can use that and a clean jar. Follow the instructions on the bleeder kit, or if you're using the jar and tubing, fill the jar about a quarter of the way with break fluid (use DOT4, but never DOT5!). Take the cover off the master cylinder up at the handlebars, place the tube over the end of the bleed valve (after loosening it a turn or two. Place the other end of the tube down in the break fluid in the jar. Work the clutch lever until you stop getting bubbles in the jar. Be sure to keep the fluid level up in the reservoir. Tighten the bleeder valve, remove the tubing, top off the fluid and replace the covers.

Be careful not to get brake fluid on anything. It will eat paint and mess up other things.

Posted on Feb 13, 2009

  • 320 Answers

SOURCE: 94 suzuki 800 intruder. clutch splips in

No adjusting is possible.
Slip can be caused by several defaults:
- Wrong engine oil ( SAE 10w-40 API SE or SF only )
- Weak clutch springs ( free spring length : 34mm ( 1.34in ) MINIMUM
- Worn clutch disk 2(internal teeths ) ( wear limit 3.15mm ( 0.124in ) ) This is the last disk, against the clutch center
- Worn clutch disks 1 (internal teeths) ( wear limit 2.62mm ( 0.103in ) )
- Clutch plates ( thikcness between 1.55 and 1.65mm / 0.0610 and 0.0649 inches
- Damaged pressure plate ( cracks round the spring holes )

To check the clutch parts, the right engine cover must be removed.
Take attention while loosening the clutch spring bolts!
Drain engine oil, and set engine into first gear ( this locks the clutch for an easy loosening of the spring bolts )

Hope it helps

Posted on Apr 02, 2009

  • 320 Answers

SOURCE: battery removel for a 2004 suzuki 800 intruder

I know for the models till 2002 where the battery is located in front of the rear wheel.

Place the bike on her side stand
remove the negative battery lead at the left side, just below the transmission tube ( cone ) 10mm socket wrench
On the right side remove the security cap on the positive lead ( cross screwdriver ), then remove the positive lead.
The battery is hold in place with a 'floor plate'. remove both bolts of the floorplate ( on each side ) while holding the palte into place.
gently lower the plate and the battery.

I hope the 2004 model has the same assembly!

Posted on Apr 02, 2009

  • 1 Answer

SOURCE: correct tire pressure for suzuki intruder

front tire 29 psi back tire 36 psi

Posted on May 02, 2009

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1 Answer

1998 Suzuki VS 800 Intruder stalls when put into gear


Hi, Brandon great talking to you on "6ya" hope everything works out I have added some VS800 links just in case it's not a VL800 and the usual suspects are:
1. Faulty wiring to any safety switch.
2. Safety switches loose at the mounting point.
3. Faulty kickstand safety switch.
4. Failed kickstand safety switch circuit diode.
5. Stretched side stand spring.
6. Side stand not coming up far enough to disengage switch.
7. Faulty clutch lever safety switch.
8. Faulty neutral safety switch.
9. Clutch not properly adjusted.
10. Clutch plates sticking, forward lurch
For more information about your question and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
put it gear and it dies
http://katriders.com/vb/showthread.php?t=85802
Suzuki VS700 Service Manual
OEM parts for Suzuki
http://mybikemanuals.com/suzuki

Jul 23, 2017 | 1998 Suzuki VS 800 Intruder

2 Answers

1995 Suzuki VS 800 Intruder dies when put into gear


Just about to suggest kick stand switch. Happened on my Buell.

Oct 30, 2017 | 1995 Suzuki VS 800 Intruder

1 Answer

Adjusting or cleaning the clutch switch of 1992 suzuki intruder


Not adjustable attached to the underside of the lever, remove from clutch some switches are cliped together in 2 halves & will split in half if you release the clips others wont, spray a little thin oil around switch if problem continues replace

Jan 27, 2012 | 1994 Suzuki VS 800 Intruder

1 Answer

1993 Suzuki Intruder 800. All of a sudden my clutch didn't seem to work. I was only a mile away from home so I decided to get it home.I couldn't upshift very easily, even harder (almost impossible)...


Hi, Dvdjackson52 if you can access all gears with the engine not running your probably ok and the clutch adjustment just needs some fine tuning for this scenario you will need your service/owners manual if you can't find the first and best tool you ever bought for your Yamaha, despair not, for a mere zero $ you can download another one. For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
How to Adjust the Clutch on Suzuki Intruder eHow
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Suzuki VS700 1985 Service Repair Manual
OEM parts for Suzuki
2003 SUZUKI VS800GL VS800 GL INTRUDER OWNER 039 OWNERS MANUAL PN 99011...

Mar 17, 2017 | 1993 Suzuki VS 800 Intruder

1 Answer

I NEED TO BLEED THE CLUTCH 1994 SUZUKI INTRUDER


Hi,
This is quite simple. Just open the bleed nipple on the clutch cylinder, and pull the clutch handle in. Then tightened the screw and release the handle. Keep repeating this process until you have only fluid coming out the bleed screw and no air.
Hope this helps.

Jul 25, 2011 | 1994 Suzuki VS 800 Intruder

1 Answer

800 intruder, clutch slipps


If you have already adjusted the clutch cable with no luck try.Remove the clutch plat's and scuff them up with sand paper lightly and rinse them with gas and let dry. Put back in bike in the same order you tok them out should work like new if not thy are to worn and need to be replaced

May 30, 2011 | 2001 Suzuki VS 800 Intruder

1 Answer

What weight motor oil do I use in a 1994 suzuki 800 intruder?


Use 10w40 motorcycle oil, do not use car oil it will damage your wet clutch...

Jan 30, 2011 | 1994 Suzuki VS 800 Intruder

1 Answer

How do I adjust the clutch cable on the 2002 suzuki intruder 800vs? I opened the resovoir to add break fluid now it engages instantly


the system is hydrolic there is know cable if it is engaging or slipping it is probably worn and needs replaced

Apr 13, 2010 | 2002 Suzuki VS 800 Intruder

1 Answer

1992 Suzuki Intruder Clutch problem


THE CLUTCH PLATES COULD BE WORN ALSO THERE ARE ADJUSTMENTS BY THE CLUTCH LEVER TURN IT COUNTER CLOCK WISE TO TAKE SLACK OUT OF THE CLUTCH CABLE

Jan 19, 2010 | 1992 Suzuki VS 800 Intruder

1 Answer

1993 Suzuki Intruder 800


Sounds like clutch slipping.. you may have to replace the clutch plates.

Jun 17, 2009 | 1993 Suzuki VS 800 Intruder

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