Question about kawasaki KX 250 Motorcycles

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1991 Kawasaki KX 250 super tight clutch

1991 kx 250. clutch is super tight. Nothing inside is broken. checked parts diagram on website to see if im missing a washer or something. everything is there. the cable is old but when i took it off, it is not bound. the plates are sort of worn but that shouldnt make it super tight to pull the lever. nothing inside seems bound when i have the basket off either but as soon as i put the clutch spring bolts in its too tight again. PLEASE HELP!!!!!!!!!!

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You may have very heavy duty clutch springs making it hard to pull i would reccomend that you buy a stock set of springs for the bike.

Posted on Jun 30, 2009

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Hi!
Help is at Hand (Excuse pun),
This problem described strongly relates to a seizing clutch cable or frayed.
If you remove it try and pull/push the inner with your fingers there should be No resistance, you may get away with a good oiling but I would recommend replacement.
Good Luck!
Paul 'W'
Onyer~EDson(:0) {#><
Please remember to politely rate my effort!

Posted on Jan 21, 2009

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2003 Kawasaki KX 250 hard to pull in the clutch lever


Hi, Anonymous and the usual suspects are:
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6. Damaged clutch shell.
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1 Answer

1991 KX 250 super tight clutch


sounds like your clutch springs are old they tend to get hard as they get old. but even with the good springs you cant move the shaft with your hands . take the clutches and basket out its not hard just remember how it comes apart lol

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