Question about 2004 Harley Davidson XL 883 Sportster

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How do you remove tripletrees off a harley - 2004 Harley Davidson XL 883 Sportster

Posted by Anonymous on

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Hi Anonymous, I'm sorry you can't find the very first and best tool you ever bought for your Harley Davidson. Despair not, for a mere $6.50 you may be able to download another one from the website below and good luck. Harley Davidson Manuals Mark Workshop

Posted on May 19, 2015

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Posted on Jan 02, 2017

wd4ity
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SOURCE: I'm fixing a 83 Harley-Davidson

If they are loose in the upper triple tree, you need to simply replace the riser bushings in the triple tree. Look under the triple tree and you'll see either two large bolts or two large nuts. If you take these off, you should see some rubber bushings that the risers go down through. If the bushings are worn or have gotten old and spongy, simply buy some new bushings and replace them. If the handle bars are loose in the handlebar clamp, take the clamp top off and see if the handle bars are knurled or have ridges cut in them. If not, they've put the wrong bars on the bike. You may can make a thin shim and put it around the bars and tighten it up a bit. If this doesn work, replace the clamp and risers.

Good Luck
Steve

Posted on Jul 02, 2011

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Hi Anonymous, for this procedure you are going to need the first and very best tool you ever bought, your factory service manual. Can't find it? No worry's go to the website below for an almost free one.
Harley Davidson Manuals Mark Workshop
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I'm fixing a 83 Harley-Davidson sportster. The last owner changed the handlebars and they are loose in the tripletree. what might be the problem?


If they are loose in the upper triple tree, you need to simply replace the riser bushings in the triple tree. Look under the triple tree and you'll see either two large bolts or two large nuts. If you take these off, you should see some rubber bushings that the risers go down through. If the bushings are worn or have gotten old and spongy, simply buy some new bushings and replace them. If the handle bars are loose in the handlebar clamp, take the clamp top off and see if the handle bars are knurled or have ridges cut in them. If not, they've put the wrong bars on the bike. You may can make a thin shim and put it around the bars and tighten it up a bit. If this doesn work, replace the clamp and risers.

Good Luck
Steve

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1984 had 32 degree rake instead of 29. one model had 2 inch over fork tubes. I added extra 6 degree rake (tripletree) and 6 inch over forks. still have the old clamp and fork tubes and would like to know...


You didn't say which model bike had the 32° rake with the 2" over fork tubes. This is what my book tells me for all the 41mm fork tubes:

1949-early 77 FL, FLH Fork tubes - Part #45950-48 length 20"

Late 77- 84 FLH, 1980-83 FLT, FLHT - Part # 45825-77A length 20 1/2"

1980-83 FXWG, FXD, Part # 45417-80 lenght 24 7/8"

This is all the information that I have. Hope it helps.

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