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Klf 300 sTarter torque limiter

Starter motor torque clutch limiter operation

Posted by Anonymous on

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5 Suggested Answers

6ya6ya
  • 2 Answers

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Posted on Jan 02, 2017

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SOURCE: torque limiter gear on electric starter motor is suspect

Go to KTMTALK.COM (free)
This problem has been posted there.
I belive the person had to have the shop
replace some parts for it to work correctly.
It also may have been a missing part. Can't remember but it is there.

Posted on Mar 31, 2010

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wd4ity
  • 4565 Answers

SOURCE: starter motor problem solenoid is throwing starter

From what you're describing, I would say that the "over running clutch" or starter clutch is bad in your starter. The part cost about $125 or so and can be replaced by disassembling your starter.

Now, if you have the ability to remove the starter, disassemble it, and get it back on your bike, you can save some money. But, it you're going to have to pay someone to do it, you'd probably be better off to just purchase a new starter. The reason is the labor time involved in the disassembly of the starter and repairing it is so much longer than simply replacing the starter.

If you're going to have someone else do the job, ask them to price it out both ways, with a new starter and rebuilding yours.

Good Luck
Steve

Posted on Aug 10, 2010

Testimonial: "Thanks Steve for your advice, I shall probably just replace the starter with a better one."

  • 1509 Answers

SOURCE: The starter clutch on my

bb_small_logo.gif Close Window ALTERNATOR / STARTER DRIVE GEARS - 1995 Triumph DAYTONA
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Posted on Nov 15, 2010

HansPP
  • 2510 Answers

SOURCE: klf 300 starter motor runs

Sounds like the relay contacts are bent or welded closed or the solenoid is stuck. Check the solenoid first by removing the small wire from it and seeing if the starter stops turning. If it does not stop, the contacts in the solenoid are stuck closed.

Posted on Apr 07, 2011

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I have a 2001 pontiac montana and am trying to figure out how to change the starter.


STARTER REPLACEMENT (ENGINE ELECTRICAL) Document ID# 688149 Starter Replacement

Removal Procedure

Important: This vehicle uses the PG260 F1 starter motor. The starter motor is serviced only as a complete unit.
  1. Disconnect the battery ground (negative) cable from the battery. Refer to Battery Negative Cable Disconnection and Connection.
  2. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.


  3. Remove the starter motor BAT terminal nut and electrical leads.
  4. Remove the starter motor S terminal nut and electrical lead.
  5. Remove the torque converter cover. Refer to Torque Converter Cover Replacement in Automatic Transaxle - 4T65-E.


  6. Remove the starter motor bolts.
  7. Remove the starter motor.

Installation Procedure



  1. Install the starter motor.
  2. Notice: Refer to Fastener Notice in Cautions and Notices.
  3. Install the starter motor bolts.Tighten:
    Tighten the starter motor bolts to 47 [n-m] (35 lb ft).
  4. Install the torque converter cover. Refer to Torque Converter Cover Replacement in Automatic Transaxle - 4T65-E.


  5. Install the starter motor S terminal electrical lead and nut. Tighten:
    Tighten the starter motor solenoid S terminal nut to 3 [n-m] (27 lb in).
  6. Install the starter motor BAT terminal electrical leads and nut. Tighten:
    Tighten the starter motor solenoid BAT terminal nut to 10 [n-m] (89 lb in).
  7. Lower the vehicle.
  8. Install the battery ground (negative) cable to the battery. Refer to Battery Negative Cable Disconnection and Connection.

Aug 05, 2016 | 2001 Pontiac Montana

1 Answer

Nissan frontier starter binds the flywheel


You need to put shims in between the starter and the engine block.You should be able to pick them up at your local auto parts store.

Oct 31, 2012 | Nissan Frontier Cars & Trucks

1 Answer

Klf 300 starter motor runs all the time, even with ignition off, had to disconect the battery to stop it. Any ideas


Sounds like the relay contacts are bent or welded closed or the solenoid is stuck. Check the solenoid first by removing the small wire from it and seeing if the starter stops turning. If it does not stop, the contacts in the solenoid are stuck closed.

Apr 07, 2011 | 1998 kawasaki KLX 300

1 Answer

How do i change the starter on a 1997 buick park avenue?


Removal & Installation To Remove:
Starter 9306xg03.gif

  1. Before servicing the vehicle, refer to the service precautions in the beginning of this section
  2. Disconnect the battery negative cable
  3. Raise and support the vehicle
  4. Remove the transmission cooler line clip if necessary
  5. Remove the torque converter cover
  6. Disconnect the battery positive cable from the starter
  7. Disconnect the wire from the starter solenoid S terminal
  8. Remove the 2 starter motor mounting bolts and the starter motor
To Install:
  1. Install the starter motor
    • Torque the mounting bolts to 32 ft-lbs (43 Nm)
  2. Connect the battery positive cable to the starter
    • Torque nut to 12 ft-lbs (16 Nm) (1997-2000);
    • Torque nut to 89 in-lbs (10 Nm) (2001-2005)
  3. Connect the starter motor S terminal wire
    • Torque nut to 22 in-lbs (2.5 Nm)
  4. Install the torque converter cover
    • Torque the bolts to 115 in-lbs (13 Nm)
  5. Attach the transmission cooler line clip
  6. Lower the vehicle
  7. Reconnect the negative battery cable
prev.gif next.gif

Dec 09, 2010 | Buick Park Avenue Cars & Trucks

2 Answers

Where is the starter


Radiator side of engine block lower

Oct 26, 2010 | 1998 Pontiac Grand Prix

2 Answers

How to remove starter


Removal & Installation - Starter
  1. Before servicing the vehicle.
  2. Remove or disconnect the following:
    Negative battery cable Radiator air baffle assembly
    Electrical connections Torque converter cover Starter
To install:
  1. Install or connect the following:
    Starter. Torque the bolts to 35 ft. lbs. (47 Nm). Torque converter cover Solenoid -BAT- terminal. Torque the nut to 89 inch lbs. (10 Nm). Solenoid -S- terminal. Torque the nut to 27 inch lbs. (3 Nm). Radiator air baffle assembly Negative battery cable
  2. Perform a charging system test and verify the starter is operating properly
8e0154d.jpg

Fig. Showing the starter motor location and electrical connections
  1. Before servicing the vehicle.
  2. Remove or disconnect the following:
    Negative battery cable Radiator air baffle, for clearance if necessary Flywheel inspection cover bolts Flywheel inspection cover Electrical connections from the starter motor Starter motor mounting bolts Starter motor
To install:
  1. Install or connect the following:
    NOTE Before installing the starter motor to the engine, tighten the nut next to the cap on the solenoid BAT terminal. If this terminal is not tight in the solenoid cap, the cap may be damaged during installation of electrical connections and cause the starter motor to fail later.

    Starter motor Starter motor mounting bolts and tighten the bolts to 30 ft. lbs. (40 Nm) Electrical connection to the battery terminal on the solenoid and tighten the battery terminal nut to 13 ft. lbs. (17 Nm) Electrical connections to the S terminal on the solenoid and tighten solenoid S terminal nut to 27 inch lbs. (3 Nm) Flywheel inspection cover Flywheel inspection cover bolts Radiator air baffle, if removed
  2. Connect the negative battery cable

Hope helps, remember rated this.

Aug 12, 2010 | 2001 Pontiac Montana

1 Answer

Where is my starter and how do I change my starter?


2000 Hyundai Elantra 2.0L MFI DOHC 4cylRemoval & Installation
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Remove or disconnect the following:
    Negative battery cable Speedometer and shift control cables Starter electrical connectors Starter motor
  3. 2e15922.jpg

    Fig. Exploded view of the starter-XG 300 and XG 350

To install:
  1. Install or connect the following:
    Starter motor and torque the bolts to 25 ft. lbs. (34 Nm) Starter electrical connectors Speedometer and shift control cables Negative battery cable
  1. Before servicing the vehicle, refer to the precautions in the beginning of this section.
  2. Remove or disconnect the following:
    Negative battery cable Air intake assembly Speedometer cable Shift cable Starter wiring connectors Starter motor
To install:
  1. Install or connect the following:
    Starter motor and torque the bolts to 20-25 ft. lbs. (26-33 Nm) Starter wiring connectors and torque the battery cable nut to 88-140 inch lbs. (10-16 Nm) Shift cable Speedometer cable Air intake assembly Negative battery cable
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Remove or disconnect the following:
    Negative battery cable Air intake assembly Speedometer cable Shift cable Starter wiring connectors Starter motor
To install:
  1. Install or connect the following:
    Starter motor and torque the bolts to 20-25 ft. lbs. (26-33 Nm) Starter wiring connectors and torque the battery cable nut to 88-140 inch lbs. (10-16 Nm) Shift cable Speedometer cable Air intake assembly Negative battery cable
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Remove or disconnect the following:
    Negative battery cable Speedometer and shift control cables Starter electrical connectors Starter motor
To install:
  1. Install or connect the following:
    Starter motor and torque the bolts to 25 ft. lbs. (34 Nm) Starter electrical connectors Speedometer and shift control cables Negative battery cable.

All Others
  1. Before servicing the vehicle, refer to the Precautions section.
  2. Remove or disconnect the following:
    Negative battery cable and wait at least 3 minutes Speedometer cable and shift cable from the transaxle Starter motor wiring Starter motor bolts and the starter
To install:
  1. Installation is the reverse of removal. Tighten motor retainers to 20-25 ft. lbs. (27-34 Nm).

Hope helps (remember rated this).

Jul 14, 2010 | 2000 Hyundai Elantra

1 Answer

Starter for kia sportage 2000


  1. Before servicing the vehicle, refer to the precautions at the beginning of this section.
  2. Drain the engine oil.
  3. Remove or disconnect the following:

    Negative battery cable Intake manifold bracket upper bolts Clutch release cylinder and move it aside, if equipped Intake manifold bracket lower bolts and remove the bracket Starter from the clutch, manual transmissions only Starter from the torque converter, automatic transmissions only Starter electrical connectors Move the transmission wire harness aside Starter


    0900c152801b0603.jpg enlarge_icon.gifenlarge_tooltip.gif Fig. Exploded view of the starter

To install:
  1. Install or connect the following:

    Starter to the engine well Starter electrical connectors Lower intake manifold bracket and install the upper bolts Starter into position. When aligned properly torque the bolts to 40 ft. lbs. (54 Nm). Torque the intake manifold bracket bolts to 40 ft. lbs. (54 Nm). Properly position the clutch release cylinder, if equipped. Torque the bolts to 40 ft. lbs. (54 Nm). Torque the intake manifold bracket upper bolts to 40 ft. lbs. (54 Nm). Negative battery cable

Jun 28, 2009 | 2000 Kia Sportage

1 Answer

Torque limiter gear on electric starter motor is suspect


Go to KTMTALK.COM (free)
This problem has been posted there.
I belive the person had to have the shop
replace some parts for it to work correctly.
It also may have been a missing part. Can't remember but it is there.

Apr 04, 2009 | 2008 KTM 530 EXC-R

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