Question about 2000 Suzuki VS 1400 Intruder

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Hard to shift into 1st&shifter does not return to neutral.

On occasion (50%) of the time the bike will not shift into 1st without lots of -----------, Also the shifter does not return from 1st to neutral position without using foot. Thanks, moe.

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1 Dirty Oil / Low oil
2 broken return spring on gear lever
3 Clutch worn


hope this helps

Posted on Jan 18, 2009

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Transmission issues on a 2003 Buell XB9S Lightning.


sounds like shift lever adjustment problem
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Can only select 1st neutral an 2nd gear


Hi Meihana and the usual suspects are:
1. Clutch dragging slightly.
2. Primary chaincase overfilled with lubricant.
3. Corners wore off shifter clutch dogs.
4. Shifter return spring bent or broken.
5. Bent shifter rod.
6. Shift lever is loose on the shifter shaft.
7. Shifter forks sprung.
8. Shifter pawl needs adjusting.
9. Heel/toe shifter coming in contact with the floorboard.
10. Transmission oil too heavy.
For more information about your issue, please visit the websites below. Good luck and have a nice day.
http://pnwriders.com/threads/r1-wont-shift-past-2nd-gear.169723
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Shifter stuck neutralI have a 1997 Sportster XL1200. I can not get it to go into neutral. I was riding everything was fine i got off the freeway it stuck in 2nd and was hard to get into 1st. It finally...


Some bikes and atvs can be finicky about doing this on a normal day, but one thing I've noticed is that it makes it harder to find neutral if your bike is still rolling, has back pressure such as coming to a stop, or even if your bike is idling fast. Lots of times you may have to rock or roll your bike while working the shifter to get it to go to neutral. Its also possible that you can adjust your clutch lever up on the handle bar to tighten it when you squeeze. It may need just a little bit more to totally disengage the clutches. That's all I can think up for now anyhow. Good luck and hope this helps.

Mar 07, 2014 | Harley Davidson Motorcycles

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Transmission will go into 1st, neutral, and 2nd only. Shift lever will not return to primary position stays whereevr you left it. 2001 Harley Sporster 1200


Try lubricating the shifter shaft. You may have to remove the shaft and clean dirt and gunk off the shaft and the bushing it rides in. If that doesn't work, check the return spring on the shift drum. My guess is lubing he shifter shaft will solve your problem.

Jun 15, 2012 | 2001 Harley Davidson XL 1200 C Sportster...

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I shifted through my gears while idling with the clutch in. Then it stopped shifting at all. I have to rock the bike back and fort to let the shifter engage. Now eeven in neutral the drive is engaged. ...


I did this on my Vstar recently.

My solution was, engine off, ignition off. Hands off the clutch, Rock and downshift, rock and downshift a good half a dozen times to make absolutely sure you are in 1st gear. Now, still without touching the clutch, rock and VERY gently upshift. If you can push the bike back and forth without the clutch and the gears aren't engaging the engine, you're there. NOW turn on the ignition and pray for the green light.

Aug 23, 2011 | Yamaha Vino Motorcycles

1 Answer

1991 softail will not go into 3rd gear.it will go from 4th to 5th


Without being able to see and mess with the bike a bit, I would guess that you have a shifter pawl spring broken in your transmission. It's either the return spring or the spring on the pawl itself. To test the spring, start from the "neutral postition" of the shifter. Regardless of the gear the bike might be in, when you are not pushing down on the shifter or lifting up on it, it is in the neutral position, where it normall sits. Now, using your fingers push down on the shift lever until you feel the transmission start to shift, you feel a resistance. Stop right there, do not shift the gear but allow the shifter to return to the neutral position. Now, lift the shifter with your fingers until you feel the resistance of the transmission getting ready to shift. What you are feeling for is the resistance of the shifter return spring. Does it feel the same in both directions? If not, the spring is broken. If it does, then the problem is something else.

Still if the transmissio will not shift into a particular gear, something is wrong inside the transmission and you'll have to go into it to find the problem most likely.

Good Luck
steve

Feb 27, 2011 | 2000 Harley Davidson FXST Softail Standard

1 Answer

I bought a 2003 R6 from this guy who said the chain broke on him. The bike only in neutral and first gear. i cant hift up from one to two or neutral to two. Plus I dont the clutch is engaging at all. once...


personally I have never heard of a chain breaking and having any affect on the transmission and shifting. although if the chain broke and caught the shifter, it may have pulled the shifter so hard that it could have bent the shifting forks inside the transmission.. this would explain most of your problems..replace the chain,and with the bike "off" and in neutral, on level ground, rock it back and fourth about 6 inches and try shifting from neutral to 1st and then back up to neutral, and then to 2nd. keep rocking the bike back and fourth while doing this and do this WITHOUT using the clutch. If it wont go to the gears easily, the shift forks are likely bent. there is a safety switch for the kickstand that will shut the bike down if the kickstand is down and bike is in gear. if the kickstand is up and releasing the clutch shuts down the bike, the chain may have damaged that as well. Hope this helps..

Sep 26, 2010 | 2003 Yamaha YZF-R6

1 Answer

I changed engine oil then when shifting only had 1st &2nd, shift linkage was full up position. would over filling the engine oil cause shifting problems


No, engine oil would have no effect on the transmission. When a big twin will not shift the problem is usually in the transmission. To test this, try to shift the transmission from first to fifth gear without the engine running. Rock the bike forward and backwards while trying to shif the gears. If you can go all the way up and back down, the transmission is alright.

If not and you can only shift from first to second, check the shift lever where it attaches to the shifter pawl shaft. Make sure that it is tight and not slipping. If it is tight and not slipping, it is probably your shifter pawl return spring.

With the transmission in neutral, lift the shifter lever with your hand until just before it shifts. Feel the spring tension. Now, depress the lever until just before it shifts into first gear. Does the spring tension feel the same in both directions? If not, the spring is probably broken. Do NOT start the engine if this is the case as further damage can be done to the transmission. To repair this requires a major disassembly of the transmission and is usually beyond the capability of those other than trained mechanics.

Good Luck
Steve

Jun 20, 2010 | 2003 Harley Davidson FXST Softail Standard

2 Answers

Transmission of my twincam 88 became frozen in 3rd gear. shifter would not move up or down. After a short period it freed itself and returned to normal operation.


With your bike not running and the transmission in neutral, use your hand a slightly lift up on your shifter. Don't actually try to shift the transmission into a gear, just lift the lever and feel the spring tension on it. Then push down on it as if to shift into first but don't actually shift the transmission into gear. The resistance in both directions should feel about the same. What you checking here is the shifter pawl return spring. On the five speed transmissions behind Evo engines, they were bad about breaking. If you've got sring tension trying to return the shifer back to the neutral position from both directions, you're fine.

Now there is another little spring on the shifter pawl inside the transmission. That may have messed up. I don't know whether your problem was just a one-time thing or if it's something that is going to be recurrant.

Either way, I would suspect a problem with the shifter pawl. If you replace it, replace it shaft and all. It is a complete teardown of the transmission to replace it. Just ride the bike until it screws up completely unless you are sure thats what the problem is.

Oct 05, 2009 | 2004 Harley Davidson FLSTF - FLSTFI Fat...

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'92 softtail 5 speed only has 1st & 2nd gear


It will be hard to shift or find neutral if the clutch isn't adjusted right. check your adjustment first.

Feb 09, 2009 | Harley Davidson Harley-Davidson Motorcycle...

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