Question about 2000 kawasaki VN 1500 Vulcan Classic Tourer Fi

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Clutch/gearbox problem Hi I have a 1995 Vulcan 1500 with around 15000 miles on it. What is happening is that the gears grate a bit when I change up. When I change down it is smooth. The clutch is smooth and does not slip. Do you think this is just an adjustment to be done(if so where do I adjust) or do you think the clutch needs replacing. I cant see that the clutch can be so worn after so few miles that it needs replacing though.

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  • Vulcanizator Feb 05, 2009

    Hi, I am new to a forum.I just bough kawasaki 1500 1996, and I knew that there was a problem with the firs gear. When I shift to the 1st, and start going, after about 20mph bike start jerking, so I am forced to switch to 2nd, and the it ride just fine. When time coms to downshifting when I slow down, at the first gear begin to skreech like the gear is worned out or teeth are missing. Is it a cluch or a gear? Can I fix it? Do I have to remove engine? Which side I start from? I belive I can fix if pointed in right direction.

    Thank you in advance.

    Alex

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  • 36 Answers

Its not the clutch but the clutch limiter spring, it gets worn in the center, this is a 1-1/2 hour job to replace and 45 -60 dollars in parts. if you email me at ellentoncustomz@yahoo.com i can walk you through this or give you another site that gives step by step instructions with pictures. also if you attempt this yourself or if a shop does it tell them to use the meanstreak spring it is stronger.

Posted on Jan 21, 2009

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1 Answer

Problem with second gear


i will tell u first the easy fix Before you do your next oil change, try adding some SeaFoam to the crankcase and ride for 50 to 100 miles. This should help remove any junk on the clutch plates. I'd also switch to another oil brand and see if it makes any difference.
if it will still do the same:
maybe the engagement dogs on the gears are damaged and probably the shift fork as well. The gears will stay engaged at lower torque but when the torque is great enough it causes them pull apart.
And get the service manual it i help you a lot you can download it from the below link:
http://goo.gl/HyxTzr
Good luck

May 06, 2013 | 1998 kawasaki VN 1500 Vulcan Classic

1 Answer

I have a 19951995 ford f350 powerstroke with a five speed manual. Shifts through all five forward gears great when I shift to reverse sometimes it will grind as I release the clutch. Seems to shift better...


yes its worn a bit and this is normal on manual gearboxes ,now could be a gearchange problem inside the gearbox as the reverse gear is worn on the end of the teeth ,then it could be the driver over the driven shaft is worn so the layshaft is dragging or a selsector rod ,try slowing the idle down to around 600/700 rpm as this will make it easier as this monster 7litre engine should idle at around 500 with no problem ,Now remember that iam in europe and all our or 99% of motors are manual and at least 50% diesel and this grating in reverse is normal as thier is no syncromesh on this gear ,you sort of lift clutch up a bit to move the gear clusters inside the box then drop it in i do it as second nature without thinking about it One question would you still drive this motor if had to pay around 10 dollars a gallon for petrol and top band of road tax which in ireland is around 1500 euros a year and a bit less here in spain?

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Need radator for kawasaki vn 1500 classic tourer 2001 is the driffter the same radator as the vn 1500 classic plz hellllllllllllp


TO ALL VN1500 OWNERS....This once happen to me,
I went to the garage to start the bike "Nothing ""The first thing is the lights are bright but no turning over,Next you think the solenoid is kaput but the answer was very simple and the fix takes 30 seconds..
Do not take the bike to bits looking for other problems and look at the clutch leaver and you will see some wires going into a plastic shroud going into the switch in the clutch leaver, Make sure this has not popped out if its connection as it some times may do after a few years due to constant turning on the handlebars,
When this is not connected you will have a bike that will not fire up but comes alive and you will hear a clicking noise but this is from the engine carb area and every function of the bike will work but it will not turn over, Worth looking at and saves sixteen quid for a starter unit you never needed.

Feb 06, 2012 | kawasaki VN 1500 Vulcan Classic Tourer Fi...

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We just had a clutch replaced in our 2003 10,000 mile Ford Foucs 1.6 by a Ford main dealer, when it was returned second gear syncro had gone. When asked they said it was quite common? Do Focus suffer from...


I am just a bit suspicious of the coincidence between clutch change and synchro, especially on an vehicle so little used (10,000 yes?). Can you be sure that the gear box you have is the one you came in with. If you have the VIN number it should be possible to obtain a print out containing a list of the serial numbers of all major components (engine and gear box). Maybe I am just paranoid but it maybe worth checking just to rule out the possibility that rather than change the clutch they swapped out the gearbox for one that was just lying around. Stranger things have happened..

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1 Answer

1997 VULCAN CLASSIC WITH NEW CLUTCH SEEMS TO SLIP IN ANY GEAR


Any special oils or lubricants in the gearbox? Use 10w40 motor oil in the gear box. Don't use any synthetic oils, oil marked "EC", or oil with "special" additives. Stick with the major brands; Pennzoil, Quaker State, Mobil or Shell. If in a hot area like Texas or New Mexico go with 20w50.

be7bdb4.gif If the clutch still slips then go to a different mechanic and have him adjust the clutch. The first guy doesn't know what he is talking about.

Jul 12, 2009 | 1997 kawasaki VN 1500 Vulcan Classic

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Start driving in first gear results in a jump start.


try motul 5100 engine oil i have found sum mineral oil can make a cluch act this way

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Kawasaki vn1500 classic 1st gear problem!..


it sounds like you have a broken dog on 1st gear. (on sprocket inside gear box) gearbox needs stripping down and investigating.

Feb 21, 2009 | 2000 kawasaki VN 1500 Vulcan Classic...

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