Question about 1993 Harley Davidson XLH Sportster 883 Hugger
Replacing clutch pack when putting back together
Posted by Anonymous on
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Posted on Jan 02, 2017
SOURCE: replaced the clutch in my xlh1200 1995 with a kevlar clutch kit. when I put it back together I couldnt squeeze the clutch. I took off the derby cover and figured out that the adjustment screw was hitt
I would go back to scratch. Disassemble the clutch basket and reassemble it making sure you have it set in proper order. Then reassemble every thing. Also double check the clutches you bought are the proper ones for your bike.
Posted on Apr 27, 2009
Follow the clutch cable downward until you get to the rubber bellows that covers the clutch cable adjuster. Slide the bellows up or down to gain access to the adjuster. Loosen the lock nut and turn the adjuster inwards making the cable as short as possible.
Remove the pivot pin for the lever and rotate the lever forward. Positon the lever so that it will come off the cable end. Lubricate the cable end and replace the lever with the new one. Reposition the lever and install the pivot pin. Readjust the cable adjuster so that you have approximately 1/8" of free travel in the lever.
Posted on Jun 18, 2010
It could be the front brake light switch that has the brake light on all the time. Loosen the two bolts that hold the front brake master cylinder and move the master cylinder as close to the right side switch housing / throttle housing as it will go.
Posted on Apr 19, 2011
Make sure the ball and ramp was in the proper position after you replaced the clutch cable. It should have been to the rear of the trans cover.
Posted on Jul 31, 2012
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