Question about 1993 Harley Davidson XLH Sportster 883 Hugger

1 Answer

1996 883 harley clutch replacement

Replacing clutch pack when putting back together

Posted by Anonymous on


1 Answer

  • Level 3:

    An expert who has achieved level 3 by getting 1000 points

    Top Expert:

    An expert who has finished #1 on the weekly Top 10 Fixya Experts Leaderboard.


    An expert that got 20 achievements.


    An expert that got 10 achievements.

  • Harley Davidson Master
  • 41,621 Answers

Hi Anonymous, please visit website below:
Harley Davidson Maintenance Clutch Removal on Sportster
Good luck

Posted on May 11, 2015


6 Suggested Answers

  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

a 6ya expert can help you resolve that issue over the phone in a minute or two.
best thing about this new service is that you are never placed on hold and get to talk to real repairmen in the US.
the service is completely free and covers almost anything you can think of (from cars to computers, handyman, and even drones).
click here to download the app (for users in the US for now) and get all the help you need.

Posted on Jan 02, 2017

  • 420 Answers

SOURCE: replaced the clutch in my xlh1200 1995 with a kevlar clutch kit. when I put it back together I couldnt squeeze the clutch. I took off the derby cover and figured out that the adjustment screw was hitt

I would go back to scratch. Disassemble the clutch basket and reassemble it making sure you have it set in proper order. Then reassemble every thing. Also double check the clutches you bought are the proper ones for your bike.

Posted on Apr 27, 2009

  • 119 Answers

SOURCE: need to replace clutch 1986 fxrs harley davidson

replace the old oil with no more then 1 quart of H-D Primary Oil.

Posted on Nov 17, 2009

  • 4565 Answers

SOURCE: Easy steps for replacing clutch lever? -Mark

Follow the clutch cable downward until you get to the rubber bellows that covers the clutch cable adjuster. Slide the bellows up or down to gain access to the adjuster. Loosen the lock nut and turn the adjuster inwards making the cable as short as possible.

Remove the pivot pin for the lever and rotate the lever forward. Positon the lever so that it will come off the cable end. Lubricate the cable end and replace the lever with the new one. Reposition the lever and install the pivot pin. Readjust the cable adjuster so that you have approximately 1/8" of free travel in the lever.

Good Luck

Posted on Jun 18, 2010

  • 4565 Answers

SOURCE: tore harley apart, did framework,

It could be the front brake light switch that has the brake light on all the time. Loosen the two bolts that hold the front brake master cylinder and move the master cylinder as close to the right side switch housing / throttle housing as it will go.

Good Luck

Posted on Apr 19, 2011

  • 448 Answers

SOURCE: have no clutch pressure on a 1996 Harley davidson Fatboy

Make sure the ball and ramp was in the proper position after you replaced the clutch cable. It should have been to the rear of the trans cover.

Posted on Jul 31, 2012

Add Your Answer

Uploading: 0%


Complete. Click "Add" to insert your video. Add



Related Questions:

3 Answers

How much to replace clutch on 2007 harley davidson sportster 883 xl

You can get a replacement clutch for about $146 that is a complete replacement of your clutch plates. It has the extra plates to replace that poor designed spring plate that comes standard on your Sporty
-or- you can buy, for about $190 that same clutch plate kit AND includes the clutch spring tool with it. Here is a link, if you are interested in seeing. Still should have the manual to take the case and clutch apart and put back together though. The kit works great! I have replaced several of them for my friends and never had a problem. Here is the link to where you can get them, but feel free to do some shopping around if you like. The link is just where I have found them at a reasonable price and the spring tool is one of the easiest to access the spring retaining ring too. Anyway, here is the link I use to order mine and my friends replacement kits.

Sportster and Buell Performance Extra Plate Kit

OBHighflyer (aka Scott)

Jul 21, 2016 | 2007 Harley Davidson XL 883 Sportster

1 Answer

How do I replace the stator on my fxdl

if it is like my FLH and I think it is ,,you pull off the outer primary the engine's sprocket the clutch pack remember that nut is left hand the nut that holds the clutch pack on to the main shaft remove both sprocket and clutch pack and chain as one unit there's also an adjuster shoe we move that alsoyou then can remove the rotor be careful its stuck on with magnetic force there's two holes which allow you to put small hooks in there pull it straight out don't let it snap back on the shaft or you could break the magnets then there's your stator think there's a couple of screws to hold it in and then just put it back together in reverse order good luck

Nov 18, 2013 | 2003 Harley Davidson FXDL Dyna Low Rider

1 Answer

How to replace a clutch 2007 electra glide

Hi Anonymous, for more information about your question please visit the websites below. Good luck and have nice day.
Harley clutch pack replacement on twin cam 3 7 disassemble clutch basket

Aug 24, 2012 | 2007 Harley Davidson FLHT Electra Glide...

1 Answer

Clutch cable routing

Hi Anonymous, it's too bad you can't find the very first and best tool you ever bought for your Harley Davidson. Despair not, for a mere $6.50 you may be able to download another one from the website below and good luck. Harley Davidson Manuals Mark Workshop

Mar 18, 2012 | 2008 Harley Davidson FLHTCU Ultra Classic...

1 Answer

I have a 1997 Harley Davidson Ultra Classic with 31000 miles and I have developed a viberation that goes away when you depress the clutch. How do I get rid of this, is it a otot mount, I changed the front...

You may have a problem with the clutch itself. There is a "spring plate" in the center of the clutch stack. I've seen the plates wear out and it causes it to go off center, When the clutch is engaged, this clutch pack is turning. When you pull the lever and disengage the clutch, it stops turning and the vibration stops. It takes a special tool to disassemble the clutch and put it back together.

Good Luck

May 01, 2011 | Harley Davidson FLHTCUI Electra Glide...

1 Answer

Rebuilding 1995 honda civic transmission

Did you make sure that the tork converter was all the way forward first if not then you will need to take the transmission back out and make sure that the converter has either automatic trany fluid in it or 184/85 gear oil depending on whether or not you have automatic trasmission or manual fill it up until you can put your finger in it and then rotate converter clock wise and it should slip into place before putting trasmission back into car and if after doing that and you still are having trouble take it to a transmission shop to have them do it for you.

Sep 14, 2009 | 1995 Honda Civic

1 Answer

5th gear gone

Your clutch most likely is getting weak, replace the clutch plates and friction disks they come together as a pair pack, you need to drain the oil remove the clutch cover on the side of the motor and then remove center nut and using a hook tool unhook the 4, 5 or 6 springs that hold the clutch pack together they are pretty tough to remove and if you are not fairly mechanically inclined there may be issues with tools and skill sets. I hope you can replace the clutch pack yourself you will save $100.00 + if you can. Remeber to carefully put the plates in order as you disassemble the clutch, lay the parts out on a clean towel or rag in the order they come out and put the replacement parts in the same exact way an order the old ones came out, the challenge is to reattach the springs they can be quite achallenge here's a pointer use a pair of needle nose vise gripes to clamp hold of the spring ends and connect them to the cover plateon the outer clutch pack assembly.

Jul 22, 2009 | 2004 Yamaha YZ 250

1 Answer

Replaced the clutch in my xlh1200 1995 with a kevlar clutch kit. when I put it back together I couldnt squeeze the clutch. I took off the derby cover and figured out that the adjustment screw was hitt

I would go back to scratch. Disassemble the clutch basket and reassemble it making sure you have it set in proper order. Then reassemble every thing. Also double check the clutches you bought are the proper ones for your bike.

Apr 25, 2009 | 2000 Harley Davidson XL 1200 C Sportster...

Not finding what you are looking for?
1993 Harley Davidson XLH Sportster 883 Hugger Logo

Related Topics:

134 people viewed this question

Ask a Question

Usually answered in minutes!

Top Harley Davidson Experts

Arnie Burke
Arnie Burke

Level 3 Expert

4521 Answers


Level 3 Expert

4339 Answers


Level 3 Expert

76051 Answers

Are you a Harley Davidson Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides