Question about Harley Davidson FLSTC Heritage Softail Classic Motorcycles
Posted by Anonymous on
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Posted on Jan 02, 2017
If you are gonna work on your own Harley, shell out the $60.00 for an H-D manual. They have a basic wiring diagram inside.
Posted on Jan 19, 2009
join www.chopperweb.net/ ,,, its free ,,,, they have a searchable database of all the wiring diagrams you'll need plus the members help when u run into problems
Posted on Apr 29, 2009
May I suggest a trip to your local library. Cycle repair books should be in 646 stacks of reference.
Otherwise you can Google for 2003 Clymer Service manuals on the internet.
I think Clymer had electrical diagrams in their books. I doubt that any except the HD service book would have anything about the physical location of the harness, but the pictures in the other books would help you.
Posted on Oct 11, 2009
I think the wire colors changed sometime after 2000. If you still have the old controls, you may can make up your own wiring diagram. While you've got the switch housings open to put them on the handlebars, write down what color wires come off of what switch. Do the same with your old switches and your new switchs. If your horn button uses a red and a black wire on your old controls, and your new switch uses a red/white and black wire, then draw your diagram to match the red/white wire where the red wire went.
You're going to have to do a certain amount of this as you will not find a wiring diagram that shows an 89 model bike with 2004 handle bar wiring on it. Good Luck!
Posted on Jan 28, 2010
If I understand correctly, Your bike has points in it now and you want to go to electronic ignition. If that's what you want to do, I would suggest that you go with one of the aftermarket ignition units. They're more versatile, costs less, and easier to install.
There are two types available. Your bike has a mechanical timing advance unit behind the points breaker plate. One type of electronic unit eliminates this mechanical part and makes the system truly maintenance free while the other type retains the mechanical advance unit and cost less. A prime example is Crane Cam's HI-1 unit that retains the mechanical advance and their HI-4 unit that eliminates it. Most bikes made after 1984 do not have the mechanical advance units. Since your bike does not have any of the original components left on it, I would suggest that you get one of the units that goes in the "nose cone" of the engine. It simply replaces the everything in there if you get the unit that does not use the mechanical advance. The Mechanical advance units are prone to wear and since no one ever services them, I'd suggest getting rid of it. You'll have to purchase a "timing cup" from Harley, costs about $20, a lot less than $100 bucks for needle bearing mechanical advance unit. Get the shorter screw that goes with it as well.
All you have to have with either unit is a "hot" wire going to the coil. The coil must have a primary resistance of somewhere around 3-4 ohms where a points type coil has a primary resistance of 4-6 ohms. To determine the resistance of your coil use a Digital Volt Ohm Meter and measure the resistance between the two small terminals on the coil. To wire the ignition units is usually just a two or three wire hookup that is very simple. They all come with wiring instructions.
Now, the next thing is whether you wish to stick with "dual fire" ignition or go to "single fire" ignition. Dual fire is the system that almost all Harley's come equipped with from the factory. In this type of system, both spark plugs fire when the pistons are top dead center. Since one piston is on the exhaust stroke, that spark is of no consequence and therefore is considered a 'wasted spark". In a "single fire" system, the spark plugs fire independently when each piston comes to TDC on the compression stroke. It requires either two coils or a "two in one" type coil. This added coil increases the cost of the system and to be honest with you, I cannot tell a difference between the two systems. With that in mind, I opt to go with the less expensive and simplier "dual fire" system.
Custom Chrome online catalog. http://www.customchrome.net//icatalog/full.aspx?Page=571
Ok, this will get you started. Installing an electronic ignition system in an older Harley is easy to do. The difficult part is deciding which one to go with. Once you do that, no problem. If you have anymore questions, drop me a line at email@example.com .
To see how to hook up one of the units, go to their website and look for a "Technical" page. Go to that page and look for "installation Instructions". Print them out and it'll tell you everything you need to know. If not, I've got some different types of systems installation instructions that I can scan and send to you.
Posted on Jul 04, 2010
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